🏷️ Basic Information

Make:

Mitsubishi

Model:

Pajero Sport

Generation:

First Generation (K90 Series)

Chassis Code:

K94W, K96W, K97W, K99W

👋 Introduction

Category:

Mid-size SUV / Sport Utility Vehicle

Competitors:

Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Cherokee, Isuzu Trooper

Body Styles:

3-door and 5-door variants

Drivetrain:

Available in 2WD and 4WD (Super Select 4WD-i system on many models)

Audience:

Individuals and families seeking a robust, capable off-road and family-oriented SUV.

📋 Manual Details

Model Years:

1999, 2000, 2001, 2002

Estimated Pages:

Over 1000

Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Ignition System, Exhaust System, Drivetrain, Transmission (Manual & Automatic), Transfer Case, Driveshafts, Axles

Chassis:

Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels, Tires

Electrical:

Battery, Charging System, Starting System, Lighting System, Instruments, Audio System, HVAC Controls, Power Windows, Central Locking, SRS Airbag System, ECU Diagnostics

Body:

Exterior Body Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass

Maintenance:

Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Replacement, Brake Pad and Rotor Replacement, Tire Rotation

Repair:

Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake Caliper Rebuild, Electrical Component Diagnosis and Repair, Body Panel Repair and Replacement

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics, Wiring Diagrams for Electrical Systems

Depth:

Comprehensive: Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Type:

PDF (Portable Document Format)

Printability:

Printable: High-resolution images and clear text allow for easy printing of specific sections or the entire manual.

Binding:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Text Search:

Searchable Text: Allows for quick access to specific information by keyword.

⚙️ Engine Specifications

Engine Code:

4G63T (2.0L Turbocharged Inline-4), 6G72 (3.0L SOHC V6), 6G74 (3.5L SOHC/DOHC V6), 4D56 (2.5L Turbo Diesel)

Horsepower Range:

135 HP (Naturally Aspirated 3.0L V6) to 280 HP (3.5L DOHC V6 Turbo - in some markets)

Torque Range:

205 Nm (3.0L V6) to 343 Nm (3.5L V6 Turbo)

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Configuration:

Inline-4 (Turbo Diesel, 2.0L Turbo Petrol), V6 (3.0L, 3.5L)

Valve Train:

SOHC (Single Overhead Cam) or DOHC (Double Overhead Cam) depending on engine

Cooling System:

Water-cooled

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Transmission Type:

4-speed Automatic Transmission (with Overdrive)

Drivetrain Control:

Super Select 4WD-i (on many models), offering 2H, 4H, 4HLC, 4LLC modes

Automatic Transmission Fluid:

DIA Queen ATF-SP III (or equivalent)

Manual Transmission Fluid:

GL-4 SAE 75W-90 (or equivalent)

📐 Dimensions

Length:

Approx. 4600-4650 mm (5-door), 4390-4405 mm (3-door)

Width:

Approx. 1775-1780 mm

Height:

Approx. 1800-1845 mm

Wheelbase:

Approx. 2725 mm

Curb Weight:

Approx. 1800-2000 kg (depending on configuration)

Cargo Volume:

Significant, with folding rear seats for expanded capacity

🛡️ Safety Features

Crash Test Results:

Varies by region and testing body; generally considered a robust construction for its era.

Braking:

Front Ventilated Disc Brakes, Rear Solid Disc or Drum Brakes (depending on variant). Optional ABS (Anti-lock Braking System).

Airbags:

Driver and Passenger Airbags (standard on many higher trims)

Construction:

Body-on-frame construction for durability and off-road capability.

💡 Technology Features

Audio System:

Factory fitted AM/FM radio with CD player and cassette tape player, optional premium sound systems.

Speakers:

Typically 4 to 6 speakers.

Cruise Control:

Available on higher trim levels.

Auxiliary Ports:

N/A (No factory auxiliary or USB ports on most models of this era)

Climate Control:

Manual or Automatic Climate Control, Air Conditioning

🔧 Maintenance

Oil Change Interval:

Every 5,000-10,000 km or 6-12 months (depending on oil type and driving conditions)

Air Filter Replacement:

Every 20,000-40,000 km

Timing Belt Replacement:

Approximately every 100,000 km or 7 years (for models equipped with a timing belt)

Engine Oil Capacity:

4.3-5.5 Liters (depending on engine size), API SG or higher, SAE 10W-30 or 10W-40 recommended

Coolant Capacity:

Approx. 7-8 Liters (ETL-800 Cold Weather Type or equivalent ethylene glycol coolant)

Brake Fluid:

DOT 3 or DOT 4

Common Problems:

Transmission issues (especially automatic in older units), differential whine, rust (particularly on older vehicles in certain climates), some electrical gremlins.

Oil Filter:

MD135787 (OEM), PF63 / PF63A (Fram), 30007 (Purolator), PH2 (Bosch) - *Verify specific fitment for engine variant*

Air Filter:

MD620417 (OEM), CA8780 (Wix), A32743 (Fram) - *Verify specific fitment for engine variant*

📚 Vehicle History

Brand Focus:

Mitsubishi Motors has a long history in producing rugged and capable off-road vehicles, notably the Pajero line.

Predecessor:

The Pajero Sport (or Montero Sport in some markets) was introduced as a more lifestyle-oriented, SUV version of the Pajero, often sharing chassis components but with distinct styling and interior.

Manufacturing Locations:

Japan, Thailand, Brazil, and other global locations.

Introduction Year:

1996 (globally, first generation)

🏆 Awards & Recognition

Off Road Accolades:

While specific awards for the Pajero Sport of this generation are not widely publicized, the Pajero lineage is renowned for its off-road prowess, often winning or performing well in events like the Dakar Rally.

Reputation:

Known for robust build quality and strong off-road capabilities, making it a popular choice for adventure and utility.