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1999-2003 Mitsubishi Space Star Service Repair Factory Manual (1999 2000 2001 2002 2003)

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Generation: First Generation (Pneumatic) Codes Platform Code: Pneumatic Platform Internal Project Code: D08 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose...
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1999-2003 Mitsubishi Space Star Service Repair Factory Manual (1999 2000 2001 2002 2003)1999-2003 Mitsubishi Space Star Service Repair Factory Manual (1999 2000 2001 2002 2003)1999-2003 Mitsubishi Space Star Service Repair Factory Manual (1999 2000 2001 2002 2003)1999-2003 Mitsubishi Space Star Service Repair Factory Manual (1999 2000 2001 2002 2003)
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Generation:
First Generation (Pneumatic)
Codes
Platform Code:
Pneumatic Platform
Internal Project Code:
D08
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle)
Target Audience:
Families and individuals seeking practical, versatile, and economical transportation
Competitive Analysis
Key Competitors:
Opel/Vauxhall Zafira, Ford Focus C-Max, Renault Scénic, Volkswagen Golf SV (Golf Plus)
Unique Selling Points:
Spacious interior for its compact footprint, flexible seating configurations, Japanese reliability (generally), practical sliding rear doors (on some variants)
Key Features
Design Philosophy:
Maximizing interior space and practicality within a compact exterior
Body Styles:
Primarily 5-door hatchback MPV
Interior Flexibility:
Foldable, sliding, and removable rear seats for adaptable cargo and passenger space
📋 Manual Details
Coverage Areas
Market Coverage:
Global (primarily European and Asian markets)
Years Covered:
1999, 2000, 2001, 2002, 2003
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Additional Types:
Repair Manual, Diagnostic Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G1x, 4G9x series), Transmission (Manual & Automatic), Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS included), Wheels & Tires
Electrical:
Complete Wiring Diagrams, Lighting, Ignition, Charging System, Starting System, Instrumentation, HVAC Controls, Power Accessories
Body:
Body Exterior & Interior Trim, Doors, Windows, Seats, Restraints (Airbags), HVAC System Components
Diagnostics:
On-Board Diagnostics (OBD-II), Diagnostic Trouble Codes (DTCs), Troubleshooting Flowcharts, Component Testing Procedures
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks & Replenishment, Belt Inspection & Replacement
Component Repair:
Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Suspension Component Replacement, Steering Rack Repair
Diagnostic Procedures:
Fault finding for engine, transmission, ABS, airbags, and other electrical systems
Electrical Troubleshooting:
Wiring harness repair, component testing, circuit diagnosis
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive: From basic adjustments to complete engine and transmission rebuilds
Diagnostic Level:
Advanced diagnostics with wiring diagrams and component-level testing
Torque Specifications:
Detailed torque values for all critical fasteners
Clearances And Tolerances:
Specifications for engine component clearances, bearing tolerances, etc.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully text-searchable for quick information retrieval
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics
Readability:
Designed for clarity on screen and for printing
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G14
Engine Description 1:
1.3L SOHC I4
Engine Code 2:
4G15
Engine Description 2:
1.5L SOHC I4
Engine Code 3:
4G93
Engine Description 3:
1.8L SOHC/DOHC I4 (GDI variants available)
Engine Code 4:
4G94
Engine Description 4:
2.0L SOHC I4
Performance
Horsepower Range:
75 HP (1.3L) to 135 HP (2.0L GDI)
Torque Range:
120 Nm to 175 Nm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (MPI or GDI for 1.8L)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation) depending on market and engine
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic (INVECS-II)
Features
Automatic Features:
Sport Mode, Snow Mode (on some variants)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (verify specific grade in manual)
Automatic Transmission Fluid:
DIAQueen ATF-SPII or equivalent (verify specific grade in manual)
📐 Dimensions
Exterior
Length:
Approx. 4300-4330 mm
Width:
Approx. 1700-1740 mm
Height:
Approx. 1630-1660 mm
Wheelbase:
Approx. 2670 mm
Interior
Seating Capacity:
5 or 7 seats (optional third row)
Cargo
Cargo Volume Seats Up:
Approx. 400-500 liters (depending on seating configuration)
Cargo Volume Seats Down:
Approx. 1500+ liters (with rear seats folded)
Weights
Curb Weight Range:
Approx. 1300 kg to 1500 kg
Gross Vehicle Weight:
Varies by engine and configuration (typically around 1900-2000 kg)
🛡️ Safety Features
Ratings
Euroncap Rating:
3 Stars (for early models, later models may vary slightly)
Active Features
ABS:
Standard or Optional depending on trim level and market
Traction Control:
Optional on higher trims
Passive Features
Airbags:
Driver and Front Passenger Airbags (standard), Side Airbags (optional on higher trims)
Seatbelts:
3-point seatbelts with pretensioners for front seats
Child Seat Anchors:
ISOFIX mounting points (where applicable by market regulations)
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/cassette player or CD player, often with basic speaker system.
Display:
Digital clock and basic information display integrated into the dashboard.
Driver Assistance
Cruise Control:
Optional on higher trim levels and larger engine variants.
Parking Sensors:
Rarely factory fitted, usually an aftermarket accessory.
Connectivity
Auxiliary Input:
Not typically available on factory head units of this era; aftermarket solutions exist.
Bluetooth:
Not available from the factory; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km or 12 months, whichever comes first (refer to manual for specific oil type)
Air Filter Replacement:
Every 20,000 km or 24 months
Spark Plug Replacement:
Every 40,000 km (for standard plugs) or 80,000-100,000 km (for iridium plugs, if equipped)
Timing Belt Replacement:
Every 80,000 km or 5 years (for engines with timing belts, check manual for specific engine)
Fluid Specifications
Engine Oil Capacity:
Approx. 3.5-4.5 liters (depending on engine size)
Engine Oil Type:
API SJ or higher, SAE 5W-30 or 5W-40 (verify manual for precise specification)
Coolant Type:
Ethylene Glycol based, Phosphate-free, with corrosion inhibitors (e.g., Mitsubishi Super Long Life Coolant or equivalent)
Brake Fluid Type:
DOT 3 or DOT 4 (verify manual)
Known Issues
Ignition Coils:
Premature failure reported on some models, leading to misfires.
Rust:
Prone to rust, especially on wheel arches, sills, and underbody components, particularly in regions with road salt.
Window Regulators:
Mechanism can wear out, causing windows to be difficult to operate or fall into the door.
Clutch Wear:
Manual transmission clutches can wear out with high mileage or hard driving.
Exhaust System:
Corrosion of exhaust pipes and mufflers can occur over time.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Japanese automaker with a history dating back to 1917 (as part of Mitsubishi Group), known for its robust engineering and 4x4 expertise (Pajero, Lancer Evolution)
Model Evolution
Genesis:
Developed as Mitsubishi's entry into the compact MPV segment, sharing platforms and engines with other Mitsubishi models
Facelift:
A minor facelift occurred around 2001-2002, with updated front and rear styling, and potential interior refinements.
Production
Manufacturing Location:
Primarily Netherlands (NedCar) for European markets, Japan for other regions
Production Period:
1998 - 2004
🏆 Awards & Recognition
Recognitions
Car Of The Year Nominations:
While not winning major Car of the Year awards, it was well-received in its segment for practicality.
Ratings
Consumer Satisfaction:
Generally good for its price point, with a focus on value and utility.
Certifications
Emissions Standards:
Meets Euro 3 emissions standards for European markets.
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