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MOTO GUZZI NORGE 1200 Service Repair Manual 2008-2010

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🏷️ Basic Information Identification Make: Moto Guzzi Model: Norge 1200 Model Variant: GT, GTL (implied by typical Norge trims) Product Type: Service Repair Manual Codes Year Coverage: 2008-2010 👋 Introduction...
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Type: Motorcycle
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Sku: 273918
MOTO GUZZI NORGE 1200 Service Repair Manual 2008-2010
🏷️ Basic Information
Identification
Make:
Moto Guzzi
Model:
Norge 1200
Model Variant:
GT, GTL (implied by typical Norge trims)
Product Type:
Service Repair Manual
Codes
Year Coverage:
2008-2010
👋 Introduction
Market Position
Segment:
Sport touring motorcycle
Brand Heritage:
Moto Guzzi is known for its distinctive transverse V-twin engine configuration and Italian craftsmanship.
Competitive Analysis
Competitors:
BMW R 1200 RT, Yamaha FJR1300, Honda ST1300.
Key Features
Engine Layout:
Transverse 90-degree V-twin, air-cooled.
Drive Type:
Shaft drive.
Design Philosophy:
Comfortable for long-distance touring with performance capabilities.
Manual Purpose
Value Proposition:
Empowers owners and technicians with comprehensive knowledge for maintaining and repairing the Norge 1200.
📋 Manual Details
Coverage Areas
General Coverage:
Repair, Maintenance, Rebuild, Refurbish, Restoration
Page Count
Estimated Pages:
Hundreds (as stated in description, typical for this level of detail)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (standard for most commercial manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, inspection, assembly, troubleshooting of the 1151cc V-twin engine.
Engine Management:
Fuel injection system (EFI), ignition system, emission control systems.
Transmission:
6-speed gearbox, clutch assembly, shaft drive maintenance.
Chassis And Suspension:
Frame, front forks (including adjustment), rear shock absorber (including adjustment), swingarm, wheel bearings.
Brakes:
Front and rear brake systems, ABS (if equipped), brake fluid specifications and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system, lighting, starting system, fuses, relays, ECU, instrument panel.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter replacement.
Exhaust System:
Mufflers, catalytic converter, exhaust gaskets.
Bodywork And Trim:
Fairings, seat removal, body panel repair and replacement, windshield adjustment/replacement.
Wheels And Tires:
Tire pressure, tire replacement, wheel balancing, wheel specifications.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, chain adjustment (if applicable, though shaft drive), valve clearance checks.
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation (if applicable).
Rebuilding:
Complete engine and gearbox rebuild procedures with detailed steps and torque specifications.
Component Replacement:
Step-by-step guides for replacing major components like the clutch, brake calipers, suspension units.
Diagnostics:
Electrical system diagnostics, fuel system testing, ignition timing checks.
Calibration:
Throttle body synchronization, idle speed adjustment.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine and gearbox rebuilds, including detailed torque specifications.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Quality:
High-resolution scans/digital creation, suitable for printing detailed diagrams and text.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, 90° V-twin
Displacement:
1151 cc (1.15 liters)
Bore X Stroke:
95 mm x 81.2 mm (typical for this engine family)
Valve Train:
Overhead valves, pushrod actuated (characteristic of Guzzi).
Performance
Horsepower:
Approx. 107 HP @ 7500 rpm (typical for this model/year)
Torque:
Approx. 110 Nm (81 lb-ft) @ 6000 rpm (typical for this model/year)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Marelli IAW 5AM (common)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Cooling System
Cooling:
Air-cooled
🔧 Transmission
Standard
Type:
6-speed manual gearbox
Drive:
Shaft drive
Features
Clutch:
Single dry plate, hydraulically actuated
Final Drive Ratio:
1:3.09 (typical for Norge 1200)
📐 Dimensions
Exterior
Length:
Approx. 2,250 mm (typical)
Width:
Approx. 880 mm (typical, including mirrors)
Height:
Approx. 1,400 mm (typical, including windscreen)
Weights
Dry Weight:
Approx. 243 kg (typical)
Wet Weight:
Approx. 270 kg (typical, with fluids and fuel)
Fuel Capacity:
23 liters (including reserve)
🛡️ Safety Features
Ratings
ABS:
Available (Bosch ABS system likely)
Active Features
Brakes Front:
Dual 320mm discs, 4-piston calipers (Brembo)
Brakes Rear:
Single 282mm disc, 2-piston caliper (Brembo)
Passive Features
Lighting:
Halogen headlights, LED taillight (typical)
💡 Technology Features
Infotainment
Instrument Panel:
Analog tachometer and speedometer, LCD display for odometer, trip meters, fuel level, clock, gear indicator (depending on exact trim).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available on certain models/options.
Connectivity
ECU Diagnostics:
On-board diagnostics capabilities via diagnostic port (if equipped).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or annually (refer to manual for exact specification).
Valve Clearance Check:
Every 20,000 km (typical for this engine).
Spark Plug Replacement:
Every 20,000 km (typical, depending on plug type).
Fluid Specifications
Engine Oil Type:
SAE 10W-40 Synthetic motorcycle oil, API SG or higher (refer to manual for precise specification).
Engine Oil Capacity:
Approximately 3.5 liters (with filter change) (refer to manual).
Gearbox Oil Type:
SAE 75W-90 Synthetic GL-5 (refer to manual).
Brake Fluid Type:
DOT 4 (refer to manual).
Final Drive Oil Type:
SAE 75W-90 GL-5 (refer to manual).
Known Issues
Common Wear Items:
Clutch wear, driveshaft splines, fuel pump reliability (early models).
Electrical Gremlins:
Can sometimes occur with wiring harnesses or sensor connections, especially if not properly maintained.
📚 Vehicle History
Brand Heritage
Founding:
Founded in Mandello del Lario, Italy, in 1921.
Specialty:
Renowned for its longitudinally mounted V-twin engines and shaft drive.
Model Evolution
Predecessor:
The Norge concept evolved from earlier large-displacement Guzzi touring bikes, with a focus on aerodynamics and comfort.
Development:
Introduced as a more modern and comfortable alternative to the Norge 1200 8V, later models integrated ABS and improved electronics.
Production
Manufacturing Location:
Mandello del Lario, Italy
🏆 Awards & Recognition
Recognitions
Owner Satisfaction:
While specific awards are not readily documented for this model year, Moto Guzzi generally enjoys strong loyalty from its owner base for its unique character and build quality.
Ratings
Review Scores:
Contemporary reviews often praised its comfortable ergonomics, powerful torque, and classic Guzzi feel, while noting its weight and potential for vibrations compared to inline-four competitors.
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