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New Holland TM115 TM125 TM135 TM150 TM165 Service Repair Manual Ford

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The New Holland TM Series tractors, including models TM115, TM125, TM135, TM150, and TM165, represent a robust line of agricultural machinery produced until 2002. These tractors are engineered for demanding...
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Type: Tractor
Vendor:
Sku: 136993
New Holland TM115 TM125 TM135 TM150 TM165 Service Repair Manual Ford
The New Holland TM Series tractors, including models TM115, TM125, TM135, TM150, and TM165, represent a robust line of agricultural machinery produced until 2002. These tractors are engineered for demanding farm operations, featuring powerful turbocharged, direct injection diesel engines with horsepower ranging from approximately 115 to 165 HP. They are equipped with advanced powershift transmissions offering multiple gear ratios and often include features like a power shuttle for efficient directional changes, making them versatile for a wide array of tasks from heavy draft work to precise PTO operations. The TM Series is built upon a legacy of agricultural innovation, designed for reliability and performance in challenging environments. This comprehensive workshop service and repair manual provides detailed technical information for the New Holland TM Series tractors. With 1852 pages of content, it covers all essential aspects of maintenance, diagnostics, and repair. Key areas include in-depth procedures for engine, transmission, hydraulic, electrical, braking, steering, and chassis systems, alongside detailed specifications, tolerances, and troubleshooting guides. The manual is designed to assist professional agricultural mechanics, farm owners, and service technicians in maintaining optimal performance, ensuring longevity, and efficiently resolving any issues that may arise with these tractors.
🏷️ Basic Information
Identification
Make:
New Holland
Model Series:
TM Series
Covered Models:
TM115, TM125, TM135, TM150, TM165
Production Cut Off Year:
2002
Codes
Manual Code Format:
N/A (Specific codes not provided in product info)
👋 Introduction
Market Position
Target User:
Professional agricultural mechanics, farm owners, and service technicians working on New Holland TM Series tractors.
Competitive Analysis
Value Proposition:
Provides comprehensive, factory-level data for the TM Series, enabling efficient maintenance and repair, reducing downtime, and ensuring optimal performance.
Key Features
Key Manual Features:
Extensive page count, detailed diagrams, wiring schematics, diagnostic procedures, and complete repair instructions for multiple tractor models.
📋 Manual Details
Coverage Areas
General Coverage:
Complete workshop service and repair
Page Count
Total Pages:
1852
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English (Assumed, standard for comprehensive manuals)
Format
Digital Format:
Digital (Searchable and Printable PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, lubrication system, cooling system, intake and exhaust systems, engine diagnostics, emissions control systems.
Transmission Systems:
Gearbox, powershift units, hydraulic controls, PTO (Power Take-Off) systems, differential lock, final drives, transmission fluid specifications and maintenance.
Hydraulic Systems:
Hydraulic pump, hydraulic system schematic, valve body, cylinders, hoses, filters, hydraulic fluid types and capacities, operation of auxiliary hydraulic circuits.
Electrical Systems:
Wiring diagrams, battery system, starting and charging systems, lighting, instrumentation, sensors, ECU (Engine Control Unit) diagnostics, starter motor, alternator, wiring harness repair.
Braking Systems:
Brake system operation, hydraulic brakes, parking brake, brake fluid specifications, service and adjustment procedures.
Steering Systems:
Power steering system, steering column, steering assembly, hydraulic steering components, steering fluid specifications.
Chassis And Bodywork:
Front axle, rear axle, suspension components, hitch system (3-point linkage), drawbar, cab mounting, body panel removal and installation, ballast weights.
Operator Station:
Cab interior, controls, seating, HVAC system (Heating, Ventilation, and Air Conditioning) maintenance.
Procedures Included
Maintenance Procedures:
Lubrication points and schedules, filter replacement, fluid level checks and changes, greasing procedures, general preventative maintenance.
Repair Procedures:
Detailed step-by-step repair instructions for all major components and systems, including engine rebuild, transmission overhaul, hydraulic system repair, electrical system diagnostics and repair.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common fault identification and resolution for engine, transmission, hydraulics, and electrical systems.
Disassembly And Assembly:
Complete instructions for the removal, inspection, repair, and reinstallation of all major tractor components.
Specifications And Tolerances:
Precise torque specifications for fasteners, critical component dimensions, wear tolerances, and alignment procedures.
Technical Depth
Depth Of Coverage:
Comprehensive factory-level technical information, suitable for professional mechanics and experienced technicians.
Diagnostic Capabilities:
Advanced diagnostic procedures, including fault code interpretation (if applicable to the era and model), and electrical system analysis.
Rebuild Procedures:
Detailed guidance for complete engine, transmission, and hydraulic pump overhauls, ensuring proper rebuild quality.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Full text search enabled for quick information retrieval.
Print Quality
Print Readability:
High-resolution pages, optimized for printing.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
New Holland/Ford Genesis Engines (likely based on Ford design)
Engine Displacement Range:
Approximately 6.6L to 7.5L (common for this series and era)
Engine Type:
Turbocharged, Direct Injection Diesel
Performance
Horsepower Range:
Approx. 115 HP (TM115) to 165 HP (TM165)
Torque Characteristics:
High torque output optimized for heavy draft work and PTO operations.
Fuel System
Fuel Injection System:
Mechanical or early electronic injection pumps (e.g., Bosch VE or VP series, depending on exact model and year).
Fuel Type:
Diesel Fuel
🔧 Transmission
Standard
Transmission Type:
Powershift Transmission (e.g., 16x16 or 19x17)
Optional
Creeper Gear:
Likely available as an option for very low-speed applications.
Features
Powershift Control:
Electronic control of gear changes, often with manual override and automatic shifting modes.
Pto Options:
Standard PTO speeds (e.g., 540/1000 RPM), potentially with ground speed PTO.
Hydraulic Shuttle:
Power shuttle transmission (forward/reverse) for quick direction changes.
📐 Dimensions
Exterior
Wheelbase:
Variable, but generally around 2.7-2.9 meters for this class of tractor.
Overall Length:
Variable, typically around 4.5-5.0 meters.
Overall Width:
Variable, depending on tire configuration, typically 2.0-2.5 meters.
Weights
Operating Weight Range:
Approximately 5,000 - 6,500 kg (unballasted).
Max Gross Weight:
Typically around 8,000 - 9,000 kg, allowing for significant ballast.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) as standard or optional, typically integrated into the cab.
Active Features
Braking Systems:
Hydraulic disc brakes, power-assisted steering, differential lock for enhanced traction.
Passive Features
Operator Station Safety:
Cab designed with safety glass, seat belts, and ergonomic controls to minimize operator fatigue and risk.
💡 Technology Features
Infotainment
Operator Controls:
Mechanical levers for transmission and hydraulics, complemented by electronic controls for powershift and PTO engagement.
Driver Assistance
Electronic Management:
Engine management systems, powershift control, and potentially integrated hydraulic implement control (depending on specific configuration).
Connectivity
Diagnostic Ports:
Diagnostic connectors for accessing engine and transmission control units (e.g., OBD-style or proprietary connectors).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 hours, depending on operating conditions and oil type.
Hydraulic Oil Change:
Typically every 1000-1200 hours or annually.
Transmission Oil Change:
Follow manufacturer's recommendations, often around 1200-1500 hours.
Fluid Specifications
Engine Oil Specification:
API CG-4 or CH-4, SAE 15W-40 or 10W-30 (consult manual for exact specification).
Hydraulic Fluid Specification:
New Holland CNH Heavy Duty Hydraulic Fluid, ISO VG 46, or equivalent (e.g., CAT HYDO ADVANCE, John Deere Hy-Gard).
Transmission Fluid Specification:
NH 410B (or equivalent multi-functional tractor oil/UTTO) – refer to manual for precise type and viscosity.
Coolant Specification:
Ethylene glycol-based antifreeze, typically 50% concentration with deionized water.
Known Issues
Common Wear Items:
Clutch packs in powershift, hydraulic pump and valve wear, PTO clutch wear, front axle kingpins and bushings.
Electrical Gremlins:
Wiring harness chafing, sensor failures (e.g., speed sensors, temperature sensors), and issues with electronic control modules.
Transmission Issues:
Powershift engagement problems, hydraulic pressure drops, and rough shifting can indicate internal wear or solenoid issues.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
New Holland, a brand with a long history in agricultural machinery, tracing roots back to Ferdinand Herbrand and Ford's tractor division.
Model Evolution
Predecessor Models:
Successor to earlier New Holland/Ford 40 Series and 70 Series tractors.
Tm Series Development:
The TM series represented a significant advancement in comfort, performance, and technology for New Holland's mid-range tractor offering in its time.
Production
Production Era:
Late 1990s to early 2000s.
🏆 Awards & Recognition
Recognitions
Industry Awards:
N/A (Specific awards for this model series are not commonly publicized in product descriptions.)
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