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Nissan 350Z Service Repair Manual 2002-2009

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🏷️ Basic Information Identification Make: Nissan Model: 350Z Chassis Code: Z33 Series Model Years Covered: 2002-2009 Codes Product Code: N/A 👋 Introduction Market Position Market Segment: Sports Car, Grand Tourer...
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Nissan 350Z Service Repair Manual 2002-2009Nissan 350Z Service Repair Manual 2002-2009Nissan 350Z Service Repair Manual 2002-2009Nissan 350Z Service Repair Manual 2002-2009
🏷️ Basic Information
Identification
Make:
Nissan
Model:
350Z
Chassis Code:
Z33 Series
Model Years Covered:
2002-2009
Codes
Product Code:
N/A
👋 Introduction
Market Position
Market Segment:
Sports Car, Grand Tourer
Competitive Analysis
Key Competitors:
Porsche Boxster/Cayman, Chevrolet Corvette, BMW Z4, Mercedes-Benz SLK, Mazda RX-8, Honda S2000
Key Features
Design Philosophy:
Front-engine, rear-wheel-drive, 2-seater sports coupe/convertible with a focus on driver engagement and performance.
Manual Value Proposition:
Comprehensive, cost-effective solution for vehicle maintenance and repair, empowering owners and mechanics alike.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Service Repair Manual
Language:
English
Format:
PDF
Availability:
Instant Download
Page Count
Page Count:
Estimated 2500+ pages (typical for comprehensive manuals of this era)
Manual Type
Manual Purpose:
Repair, Maintenance, Rebuild, Refurbish, Restoration
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full coverage including disassembly, assembly, inspection, and repair of all engine components.
Engine Lubrication:
Oil pump, oil cooler, oil filter, oil pan, lubrication passages, oil pressure testing.
Engine Cooling:
Radiator, water pump, thermostat, coolant passages, fan system, cooling system pressure testing.
Engine Control:
ECU, sensors (MAF, MAP, TPS, O2, etc.), actuators, ignition system, fuel injection control, emissions control systems.
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, fuel pressure testing, EVAP system.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, exhaust pipes, oxygen sensors.
Accelerator Control:
Throttle body, accelerator pedal (electronic throttle control), cruise control integration.
Clutch:
Clutch assembly, clutch master cylinder, clutch slave cylinder, hydraulic lines, clutch pedal, flywheel.
Manual Transmission:
Gearbox disassembly, inspection, assembly, shift forks, synchronizers, bearings, gear ratios, service procedures.
Automatic Transmission:
Transmission disassembly, inspection, assembly, valve body, torque converter, clutch packs, transmission control unit (TCU), fluid types and capacities.
Propeller Shaft:
Driveshaft, U-joints, slip yoke, balancing, removal, installation.
Rear Final Drive:
Differential, gears, bearings, seals, fluid types and capacities, backlash adjustments.
Front Axle:
CV joints, axle shafts, wheel bearings, hub assembly, steering knuckle, ball joints.
Rear Axle:
Independent rear suspension components, axle shafts, hub assembly, wheel bearings.
Front Suspension:
Double wishbone suspension, control arms, springs, shock absorbers, sway bar, alignment specifications.
Rear Suspension:
Multi-link suspension, control arms, springs, shock absorbers, sway bar, alignment specifications.
Road Wheels And Tires:
Wheel specifications, tire sizes, pressure recommendations, rotation, balancing.
Brake System:
Brake calipers, rotors, pads, brake lines, master cylinder, brake fluid specifications and bleeding procedures.
Parking Brake:
Parking brake mechanism, cables, adjustment procedures.
Brake Control System:
ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), VDC (Vehicle Dynamic Control) components, sensors, hydraulic unit, diagnostic procedures.
Power Steering:
Power steering pump, rack and pinion, steering fluid, steering angle sensor, hydraulic pressure tests.
Steering Control:
Steering column, intermediate shaft, steering wheel, alignment specifications, diagnostic trouble codes (DTCs).
Seat Belts:
Seat belt retractors, pretensioners, anchors, inspection, replacement.
Srs:
Airbag system, control module, impact sensors, airbag modules, occupant classification sensors, diagnostic and safety procedures for handling SRS components.
Body Lock Security:
Door locks, latches, handles, ignition cylinder, keyless entry system, alarm system, immobilizer.
Glass Windows Mirrors:
Windshield, side glass, rear glass, power windows, window regulators, mirrors (manual and power), defogger.
Roof:
Convertible top mechanism (if applicable), Targa top sealing, roof panel removal/installation, headliner.
Exterior Interior:
Bumpers, fenders, hood, trunk lid, doors, body panels, trim, interior panels, seats, carpeting.
Instrument Panel:
Dashboard assembly, gauges, warning lights, instrument cluster, HVAC controls, radio/infotainment unit.
Seats:
Seat adjustment mechanisms, seat rails, upholstery, heating elements (if equipped).
Automatic Air Conditioner:
HVAC system, compressor, condenser, evaporator, blower motor, refrigerant, diagnostic procedures.
Starting Charging:
Starter motor, battery, alternator, voltage regulator, wiring, diagnostic procedures.
Lighting System:
Headlights, taillights, turn signals, interior lighting, fog lights, bulb replacement, wiring diagrams.
Driver Information System:
Trip computer, fuel economy display, service reminders, diagnostic messages.
Wiper Washer Horn:
Wiper motor, wiper arms, wiper blades, washer fluid pump, washer nozzles, horn operation.
Body Control System:
BCM (Body Control Module) functions, power locks, power windows, mirrors, interior lights, theft deterrent system.
Lan System:
LIN (Local Interconnect Network) and CAN (Controller Area Network) bus communication, diagnostic procedures for network issues.
Audio Visual Navigation Telephone:
Stereo system, speakers, antenna, navigation system, Bluetooth connectivity, backup camera (if equipped).
Auto Cruise Control:
Cruise control system components, switches, speed sensors, diagnostic procedures.
Power Supply Ground Circuit Elements:
Fuse box diagrams, relay locations, power distribution, grounding points, electrical troubleshooting using wiring diagrams.
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements, lubrication points, inspection checks.
Procedures Included
Diagnostic Procedures:
Includes symptom-based troubleshooting, DTC interpretation, and specific diagnostic tests for each system.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation, often with torque specifications.
Rebuild Procedures:
Detailed instructions for rebuilding major components like engines and transmissions.
Refurbish Restore:
Guidance for bringing the vehicle back to a like-new condition, including bodywork and interior restoration.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete overhauls. Suitable for DIYers and professional mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Bookmarked:
Yes
Compatibility:
All Windows, Mac, Linux, iOS, Android devices with PDF Reader and WinZip.
Print Quality
Printability:
Printable pages
Zoomability:
Zoomable for detailed viewing of diagrams and schematics
Binding Type
Binding:
Digital (Downloadable - not a physical book)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
VQ35DE
Engine Type:
3.5L DOHC V6
Performance
Horsepower Range:
280-300 hp (depending on model year and specific trim/tune)
Torque Range:
250-270 lb-ft (depending on model year and specific trim/tune)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Std:
6-speed manual transmission
Optional
Transmission Type Opt:
5-speed automatic transmission (with manual shift mode on later models)
Features
Transmission Fluid Std:
Manual Transmission Fluid (MTF) - specific Nissan specification, consult manual for exact type/viscosity.
Transmission Fluid Auto:
Nissan Matic J ATF or equivalent - consult manual for exact specification.
📐 Dimensions
Exterior
Wheelbase:
Approximately 104.3 inches (2650 mm)
Length:
Approximately 169.4 inches (4305 mm)
Width:
Approximately 71.5 inches (1815 mm)
Height:
Approximately 53.1 inches (1350 mm)
Weights
Curb Weight:
Approximately 3,300 - 3,500 lbs (1497 - 1588 kg) depending on configuration
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for driver and passenger in early models)
IIHS Side Impact:
Good (for models tested)
Active Features
ABS:
Standard
Vdc:
Standard on most models/trims
Traction Control:
Standard (often integrated with VDC)
Passive Features
Airbags:
Front airbags, side airbags (optional/standard depending on year/trim)
Srs Pretensioners:
Standard
💡 Technology Features
Infotainment
Infotainment System:
Bose premium audio system (optional on many trims), CD player, AM/FM radio. Later models may include Bluetooth connectivity and navigation.
Driver Assistance
Advanced Driver Assistance:
Limited by modern standards, but includes ABS, VDC, and traction control. Cruise control is also present.
Connectivity
Connectivity Features:
Bluetooth phone integration (on later models).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months (refer to manual for specific recommendations based on driving conditions).
Engine Coolant Replacement:
First replacement typically around 105,000 miles, then every 75,000 miles thereafter (consult manual for exact Nissan coolant type and interval).
Fluid Specifications
Engine Oil Type:
5W-30 or 0W-20 synthetic engine oil (refer to manual for exact specification and viscosity based on climate).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (consult manual for exact specification).
Known Issues
Oil Consumption:
Some VQ35DE engines may experience oil consumption; manual provides diagnosis and potential solutions.
Transmission Synchros:
Certain manual transmission synchros (especially 2nd and 3rd gear) can wear over time; manual details inspection and replacement.
Oil Gallery Gaskets:
Early models may have issues with oil gallery gaskets, leading to pressure loss; manual covers diagnosis.
📚 Vehicle History
Brand Heritage
Nissan Sports Car Legacy:
Follows in the footsteps of iconic Nissan/Datsun sports cars like the Fairlady Z (Z-car) lineage.
Model Evolution
First Generation Launch:
Introduced as the Z33 generation, marking a significant redesign and performance focus.
Production
Production Locations:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list multiple times during its production run, highlighting its performance and value.
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