NORTON CommandO 961 All VARIANTS Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Norton Model: CommandO 961 Model Variants Covered: All Variants 👋 Introduction Market Position Brand Niche: Premium, heritage-focused British motorcycle manufacturer. Model Positioning: The Commando 961...

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Type: Motorcycle

Vendor:

Sku: 149717

Tags: Commando CommandO 961 Featured Motorcycle Motorcycles Norton

Product variants

Description

🏷️ Basic Information

Identification

Make:

Norton

Model:

CommandO 961

Model Variants Covered:

All Variants

👋 Introduction

Market Position

Brand Niche:

Premium, heritage-focused British motorcycle manufacturer.

Model Positioning:

The Commando 961 represents Norton's modern interpretation of its iconic 'Commando' lineage, blending classic styling with contemporary engineering.

Competitive Analysis

Competitors:

Triumph Bonneville, Moto Guzzi V7, Ducati Scrambler, Royal Enfield Interceptor 650.

Key Features

Engine Layout:

Parallel-twin, air-cooled (with oil cooling elements).

Design Philosophy:

Retro-modern aesthetic, focus on rider engagement and characterful parallel-twin engine.

Manual Value Proposition

Professional Grade:

Identical to manuals used by factory-trained technicians.

Visuals:

Hundreds of detailed photos and diagrams, including exploded views.

Accessibility:

Instant download, accessible on multiple devices, printable.

📋 Manual Details

Coverage Areas

Primary Coverage Area:

Global (where Norton motorcycles are sold)

Page Count

Estimated Page Count:

Hundreds (specific number not provided, but described as extensive)

Manual Type

Type:

Factory Service & Repair Workshop Manual

Language

Language:

English (implied by product description and typical manual language)

Format

Format:

Digital (Instant Download PDF)

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, diagnosis, component testing, timing, lubrication system, cooling system (if applicable for specific models), fuel system, exhaust system.

Transmission:

Gearbox repair, clutch service, shift mechanism, lubrication, troubleshooting.

Chassis And Suspension:

Frame inspection and repair, front fork service (oil, seals, springs), rear shock absorber service, swingarm maintenance, steering head bearings, wheel bearing service.

Braking System:

Brake caliper service and rebuild, master cylinder service, brake line replacement, bleeding procedures, pad and disc inspection/replacement.

Electrical System

Electrical:

Wiring diagrams, ignition system troubleshooting, lighting system service, battery maintenance, charging system diagnosis, starter motor, ECU diagnostics (if applicable).

Bodywork And Trim

Bodywork:

Fairing removal and installation, seat service, tank removal, minor body panel repairs, trim piece identification.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil and filter changes, chain adjustment and lubrication, air filter replacement, spark plug replacement, fluid level checks.

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.

Repair:

Detailed instructions for component replacement, assembly, and disassembly of all major motorcycle systems.

Installation:

Guidelines for installing genuine Norton parts and approved accessories (likely included implicitly).

Technical Depth

Depth:

Comprehensive (covering basic servicing to full rebuilds and advanced diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text (common for professional PDF manuals)

Print Quality

Print Capability:

Printable (single pages or entire manual)

Binding Type

Binding:

N/A (Digital download)

Paper Type

Paper Quality:

N/A (Digital download)

Compatibility

Operating Systems:

Windows and macOS compatible

Licensing

License Type:

Lifetime use, no expiry, no renewal fees, multi-device usage

⚙️ Engine Specifications

Primary Engine

Configuration:

8-valve, SOHC, parallel-twin cylinder.

Displacement:

961cc

Bore X Stroke:

Approx. 92mm x 73mm (specific figures may vary slightly by sub-model)

Cooling System:

Air-cooled with oil cooler circuit.

Performance

Horsepower:

Approx. 80 HP @ 6500 RPM (varies by specific model/tune)

Torque:

Approx. 66 lb-ft (90 Nm) @ 5000 RPM (varies by specific model/tune)

Fuel System

Fuel Delivery:

Fuel Injection (specific injectors and ECU details covered in manual)

Fuel Type:

Unleaded gasoline (minimum Octane Rating typically 95 RON)

Ignition System

Ignition Type:

Electronic ignition, potentially with multi-mapping capabilities.

Exhaust System

Configuration:

Dual exhaust system, typically with high-flow mufflers.

Lubrication System

Oil Type:

Full synthetic motorcycle oil, typically SAE 10W-50 or 20W-50 (manual will specify exact grade and API/JASO rating).

Oil Capacity:

Approx. 2.8 - 3.2 liters (including filter, specific figure in manual).

🔧 Transmission

Standard

Type:

5-speed manual transmission.

Optional

Optional Gearboxes:

N/A (standard 5-speed)

Features

Clutch Type:

Wet, multi-plate clutch (cable-actuated).

Final Drive:

O-ring sealed chain drive.

Gear Ratios

Gear Ratios:

Specific ratios for each gear and final drive will be detailed in the manual.

Transmission Fluid

Fluid Type:

Gearbox oil (typically dedicated motorcycle gearbox oil or specific engine oil if shared, manual will confirm).

📐 Dimensions

Exterior

Length:

Approx. 2150 mm (varies by variant)

Width:

Approx. 780 mm (varies by variant)

Height:

Approx. 1100 mm (varies by variant)

Weights

Dry Weight:

Approx. 198 kg (varies by variant)

Wet Weight:

Approx. 210 kg (with fluids, varies by variant)

Gross Vehicle Weight Rating:

Specific GVWR detailed in manual.

Fuel Tank Capacity:

Approx. 17 liters.

🛡️ Safety Features

Ratings

Safety Certifications:

CE, Euro 4/5 compliance (depending on model year and market).

Active Features

Optional or standard depending on variant and model year (e.g., Bosch ABS).

Traction Control:

Generally not present on earlier models, may be introduced on later variants.

Passive Features

Lighting:

Halogen or LED headlights, LED tail lights and indicators on later models.

💡 Technology Features

Infotainment

Display:

Analog speedometer and tachometer, with a small LCD screen for odometer, trip meter, and basic warnings.

Connectivity:

Typically limited to basic electrical connections for lighting and ignition; no advanced Bluetooth or smartphone integration usually.

Driver Assistance

Available as an option or standard on later models for enhanced braking safety.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Typically every 5,000 - 10,000 km or annually, whichever comes first (specific interval in manual).

Chain Service:

Check and lubricate every 500-800 km, adjust as needed.

Air Filter Replacement:

Check every 10,000 km, replace as per manual's recommendation.

Spark Plug Replacement:

Typically every 10,000 - 20,000 km (specific plug type and gap detailed in manual).

Valve Clearance Check:

Usually at 10,000 - 20,000 km intervals (critical for engine performance).

Fluid Specifications

Brake Fluid:

DOT 4 or DOT 5.1 (manual will specify, must be compatible with seals).

Coolant:

If liquid-cooled variant exists, typically a 50/50 mix of ethylene glycol and distilled water.

Known Issues

Early Production Quirks:

Potential for minor electrical gremlins, occasional clutch adjustment needs, ensuring proper break-in procedures are followed for engine longevity. Specific recalls or common wear items will be detailed.

Routine Wear:

Chain and sprockets, brake pads, tires, fork seals are standard wear items.

📚 Vehicle History

Brand Heritage

Founder:

Frankie Smith.

Founding Year:

1902.

Iconic Models:

Commando, Atlas, Dominator, Manx Norton.

Model Evolution

Commando Lineage:

The 961 Commando is a revival of the legendary 'Commando' nameplate, first introduced in 1967.

Revival Effort:

The modern Commando 961 was developed under the revived Norton Motorcycles brand, beginning production in the late 2000s.

Production

Manufacturing Location:

Historically manufactured in the UK (various locations throughout its history, more recently in Donington Park).

Production Period:

Commencing with the modern era from around 2009/2010 to present, with various updates and sub-variants.

🏆 Awards & Recognition

Recognitions

Manufacturer Awards:

Norton has a long history of racing success and industry recognition for its engineering.

Model Specific Acclaim:

The Commando 961 is often praised for its styling, handling, and characterful engine, appealing to riders seeking a blend of modern performance and classic motorcycle feel.