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Opel Ampera 2012 Factory Service Repair Manual
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๐ท๏ธ Basic Information Identification Make: Opel Model: Ampera Year: 2012 Codes Platform Code: GM G2XX Vehicle Identification Number Vin Prefix: W0L ๐ Introduction Market Position Segment: Extended-Range Electric Vehicle (EREV)...
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๐ท๏ธ Basic Information
Identification
Make:
Opel
Model:
Ampera
Year:
2012
Codes
Platform Code:
GM G2XX
Vehicle Identification Number Vin Prefix:
W0L
๐ Introduction
Market Position
Segment:
Extended-Range Electric Vehicle (EREV) / Plug-in Hybrid
Competitive Analysis
Key Competitors 2012:
Chevrolet Volt (platform sibling), Toyota Prius Plug-in Hybrid
Key Features
Unique Selling Proposition:
First mass-produced EREV from a European manufacturer, offering electric-only driving for typical commutes with a gasoline engine for extended range.
Target Audience:
Environmentally conscious drivers, early adopters of EV technology, those seeking reduced fuel costs and emissions.
๐ Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair
Page Count
Estimated Page Count:
2500+
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
๐ Manual Coverage
Systems Covered
Powertrain:
Electric Drive Unit, Range Extender Engine (1.4L Ecotec), Battery Pack (Voltec), Power Electronics, Charging System
Chassis:
Suspension (Front: MacPherson Strut, Rear: Watt's Link), Steering (Electric Power Steering), Brakes (Front: Ventilated Disc, Rear: Disc, Regenerative Braking System)
Electrical:
High Voltage System, 12V Electrical System, Body Control Modules, Lighting, Infotainment, Advanced Driver Assistance Systems (ADAS)
Body And Interior:
Body Panels, Doors, Windows, HVAC, Seats, Airbags, Interior Trim
Procedures Included
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnostics
Repair And Rebuild:
Component Disassembly, Assembly, Reassembly, Component Replacement
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Component Inspection
Calibration And Adjustment:
Sensor Calibration, Wheel Alignment, Battery Management System Calibration
Technical Depth
Depth:
Full factory-level diagnostic procedures, component-level repair, wiring diagrams, schematics, specifications, torque values, and special tool requirements.
๐ Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, bookmarked chapters
Print Quality
Print Readability:
Optimized for clear printing of diagrams and text
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Internal Combustion Engine (ICE) Range Extender
Engine Code:
A14NET (1.4L Turbocharged Ecotec)
Displacement:
1364 cc
Bore X Stroke:
73.4 mm x 80.6 mm
Compression Ratio:
10.5:1
Horsepower Ice:
86 hp @ 4800 rpm (for charging)
Torque Ice:
152 Nm (112 lb-ft) @ 1850-4000 rpm (for charging)
Performance
Electric Motor Type:
Permanent Magnet Synchronous Motor
Electric Motor Horsepower Peak:
149 hp (111 kW)
Electric Motor Torque Peak:
370 Nm (273 lb-ft)
Combined System Output:
150 PS (111 kW) / 370 Nm (273 lb-ft)
Acceleration 0 60 Mph:
9.1 seconds (approx.)
Electric Only Range:
30-40 miles (EPA estimated)
Total Range Extended:
370-400 miles (approx.)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
9.3 gallons (35 liters)
Fuel Delivery:
Port Fuel Injection (PFI)
Battery System
Battery Type:
Lithium-ion (Li-ion)
Battery Capacity:
16 kWh
Charging Time Level 2:
4-5 hours (approx.)
Charging Time Level 1:
10-16 hours (approx.)
๐ง Transmission
Standard
Type:
Electric Drive Unit with Planetary Gearset
Drive Modes:
EV (Electric Only), Charge Mode, Mountain Mode, Sport Mode
Transmission Fluid Type:
Dexron VI Automatic Transmission Fluid (ATF)
Features
Regenerative Braking:
Integrated into electric drive unit for energy recapture
๐ Dimensions
Exterior
Length:
170.1 inches (4320 mm)
Width:
70.4 inches (1788 mm)
Height:
57.7 inches (1466 mm)
Wheelbase:
103.2 inches (2620 mm)
Front Track:
61.4 inches (1560 mm)
Rear Track:
61.6 inches (1565 mm)
Wheel Size:
17 or 18 inches
Tire Size Standard:
215/55R17
Interior
Seating Capacity:
4 passengers
Front Headroom:
39.7 inches (1008 mm)
Rear Headroom:
37.5 inches (952 mm)
Front Legroom:
42.0 inches (1067 mm)
Rear Legroom:
31.1 inches (790 mm)
Cargo
Cargo Volume Rear Seats Up:
15.1 cu ft (427 liters)
Cargo Volume Rear Seats Down:
30.7 cu ft (869 liters)
Weights
Curb Weight:
3990 lbs (1810 kg) - approx.
Gross Vehicle Weight Rating Gvwr:
4740 lbs (2150 kg) - approx.
๐ก๏ธ Safety Features
Ratings
NHTSA Overall Safety Rating:
4/5 Stars (for similar model year Volt)
IIHS Top Safety Pick:
Yes (for similar model year Volt)
Active Features
ABS:
Standard
Traction Control System TCS:
Standard
Electronic Stability Control Esc:
Standard
Regenerative Braking Safety Aspect:
Integrated braking system design for consistent feel and performance.
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Front side-impact airbags
Airbags Curtain:
Front and rear head curtain airbags
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
High Voltage System Safety:
Reinforced battery enclosure, isolation monitoring, crash sensors for disconnection.
๐ก Technology Features
Infotainment
Infotainment System:
IntelliLink infotainment system with touchscreen display
Audio Options:
AM/FM stereo, CD player, USB input, Bluetooth audio streaming
Navigation:
Optional navigation system
Driver Assistance
Parking Assist:
Rear parking sensors
Camera:
Rearview camera
Cruise Control:
Standard cruise control, optional adaptive cruise control on some trims.
Connectivity
Connectivity Features:
Bluetooth for hands-free calling and audio streaming, USB port for device connectivity.
Powertrain Management
Voltec System:
Advanced energy management system coordinating electric drive, battery, and range extender.
๐ง Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 miles or 1 year, whichever comes first (if using synthetic oil, consult manual for exact specifications).
Air Filter Replacement:
Every 30,000 miles or 2 years.
Cabin Air Filter Replacement:
Every 15,000 miles or 1 year.
Coolant Replacement Engine:
Every 100,000 miles or 5 years.
Coolant Replacement Battery Thermal Management:
Refer to manual, often a specialized coolant with specific intervals.
Transmission Fluid Change:
Recommended at 100,000 miles or if fluid shows signs of degradation; check manual.
Fluid Specifications
Engine Oil Type And Viscosity:
SAE 5W-30, API SN/ILSAC GF-5 (Synthetic Recommended)
Engine Oil Capacity:
4.2 US quarts (4.0 liters) with filter change.
Coolant Type:
GM Dex-Coolยฎ 60/40 Extended Life Antifreeze/Coolant (Orange)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
Electric Power Steering (EPS) - No fluid to service, system is electric.
Known Issues
Battery Health:
Degradation over time, potential for reduced electric range. Manual provides diagnostics for battery health.
Charging System Faults:
Issues with onboard charger or charging port, detailed troubleshooting in manual.
Range Extender Engine Performance:
Occasional rough running or check engine lights, often related to fuel system or emissions controls. Manual covers diagnostics.
Software Glitches:
Infotainment or power management software issues, often resolved with software updates. Manual details update procedures.
๐ Vehicle History
Brand Heritage
Opel Heritage:
German automaker with a long history of innovation and engineering, part of General Motors during this period.
Model Evolution
Ampera Development:
Developed in parallel with the Chevrolet Volt, sharing the Voltec extended-range electric vehicle technology.
Design Philosophy:
Aerodynamic efficiency and integration of electric powertrain components were key design drivers.
Production
Manufacturing Location:
Detroit-Hamtramck Assembly Plant, USA (for the Chevrolet Volt, shared platform)
Production Years:
2011-2017
๐ Awards & Recognition
Recognitions
European Car Of The Year Nominee:
Finalist for European Car of the Year 2012
Green Car Of The Year:
Recognized for its innovative powertrain technology.