Opel Meriva Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Opel Model: Meriva Body Style: Compact MPV (Multi-Purpose Vehicle) Generation Covered By Manual: Primarily Opel Meriva A (2002-2010), potentially early Meriva B (2010-2017) depending on...

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Type: Car

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Sku: 192366

Tags: Car Cars Meriva Opel

Product variants

Description

🏷️ Basic Information

Identification

Make:

Model:

Meriva

Body Style:

Compact MPV (Multi-Purpose Vehicle)

Generation Covered By Manual:

Primarily Opel Meriva A (2002-2010), potentially early Meriva B (2010-2017) depending on specific manual edition.

Codes

Chassis Code A Generation:

Chassis Code B Generation:

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV, often marketed for its practicality, flexible interior, and distinctive 'FlexDoors' on the first generation.

Competitive Analysis

Key Competitors:

Ford Focus C-Max, Renault Scénic, Citroën C4 Picasso, Volkswagen Golf Plus.

Key Features

Meriva A Unique Selling Points:

FlexDoors system (rear-hinged rear doors for easier access), versatile 'FlexSpace' seating system, compact exterior dimensions with surprisingly spacious interior.

Meriva B Key Features:

Refined design, improved interior flexibility ('FlexRail' center console system), enhanced ride comfort, more advanced technology features.

📋 Manual Details

Coverage Areas

Engine Coverage:

Petrol: 1.4L (ECOTEC, Twinport), 1.6L (ECOTEC, Twinport, VVT), 1.8L (ECOTEC, VVT). Diesel: 1.3L CDTI, 1.7L CDTI (common rail).

Transmission Coverage:

5-speed manual, 6-speed manual, Easytronic (automated manual), 4-speed automatic (for 1.8L and some 1.7 CDTI).

Electrical System Coverage:

Full wiring diagrams, fuse box locations, component testing, diagnostics.

Body And Chassis Coverage:

Body repair, panel replacement, door mechanisms, suspension, steering, brakes.

Page Count

Estimated Page Count:

Over 1000 pages (typical for comprehensive workshop manuals).

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

Spanish

Format

Format:

Digital (likely PDF, possibly image-based scans or text-searchable formats).

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanicals, cooling system, fuel system, lubrication system, exhaust system, engine management systems (ECU diagnostics, sensors, actuators).

Drivetrain:

Clutch, gearbox (manual, automated manual, automatic), drive shafts, differential.

Suspension And Steering:

Front and rear suspension components, shock absorbers, springs, control arms, steering rack, power steering system.

Braking System:

Front and rear brakes (discs/drums), ABS system, hydraulic circuits, brake fluid specifications.

Electrical And Electronics:

Battery, charging system, ignition system, lighting, instruments, infotainment, ECUs, body control modules, CAN bus communication.

Climate Control:

Air conditioning system, heater core, ventilation system, refrigerant types.

Body And Interior:

Body panels, doors, windows, locks, seat mechanisms, dashboard, trim components, FlexDoors (rear-hinged rear doors on Meriva A).

Procedures Included

Maintenance Procedures:

Routine servicing, oil and filter changes, spark plug replacement, air filter replacement, coolant checks and changes, brake fluid flush.

Repair Procedures:

Engine component overhauls (cylinder head, pistons), transmission rebuilds, suspension component replacement, brake caliper replacement, steering rack overhaul.

Troubleshooting Guidelines:

Diagnostic charts for common symptoms (e.g., starting problems, poor performance, noise diagnosis), fault code explanations.

Diagnostic Procedures:

Using OBD-II scanners, testing sensors and actuators with multimeters, checking electrical circuits.

Technical Depth

Diagnostic Capabilities:

Detailed diagnostic flowcharts and specific procedures for identifying root causes of malfunctions.

Rebuild Instructions:

Step-by-step instructions with torque specifications for major component rebuilds (engine, transmission).

Wiring Diagrams:

Comprehensive and detailed electrical schematics for all vehicle systems.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF. Searchability and ease of navigation are key features.

Print Quality

Image Clarity:

High resolution for diagrams and schematics, ensuring clarity of detail.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Meriva A Common Petrol Engine:

1.6L ECOTEC 16V (Z16XEP)

Meriva A Common Diesel Engine:

1.7 CDTI (D17DTP/D17DTR)

Meriva B Common Petrol Engine:

1.4L Turbo ECOTEC (A14NET)

Meriva B Common Diesel Engine:

1.3 CDTI ECO (A13DTE)

Performance

1.6L Ecotec (Z16Xep) Horsepower:

105 PS (103 bhp; 77 kW) @ 6000 rpm

1.6L Ecotec (Z16Xep) Torque:

150 Nm (111 lb-ft) @ 3700 rpm

1.7 Cdti (D17Dtr) Horsepower:

100 PS (99 bhp; 74 kW) @ 4400 rpm

1.7 Cdti (D17Dtr) Torque:

240 Nm (177 lb-ft) @ 2300 rpm

1.4L Turbo Ecotec (A14Net) Horsepower:

140 PS (138 bhp; 103 kW) @ 4900 rpm

1.4L Turbo Ecotec (A14Net) Torque:

200 Nm (148 lb-ft) @ 1850 rpm

Fuel System

Petrol Fuel Injection:

Multi-point fuel injection (MPI) or direct injection (GDI) depending on specific engine variant.

Diesel Fuel System:

Common Rail Direct Injection (CRDI)

🔧 Transmission

Standard

Meriva A Standard Transmission:

5-speed manual transmission

Meriva B Standard Transmission:

5-speed or 6-speed manual transmission depending on engine

Optional

Meriva A Optional Transmission:

5-speed Easytronic (automated manual), 4-speed automatic (typically with 1.8L engines)

Meriva B Optional Transmission:

6-speed automatic (on select engines), 6-speed 'FlexFix' manual transmission (some markets).

Features

Easytronic Operation:

Automated clutch and gear shifting, allowing for manual selection via gear lever or steering wheel paddles (on some models).

📐 Dimensions

Exterior

Meriva A Length:

Approx. 4050 mm (159.4 in)

Meriva A Width:

Approx. 1694 mm (66.7 in) (excluding mirrors)

Meriva A Height:

Approx. 1630 mm (64.2 in)

Meriva B Length:

Approx. 4288 mm (168.8 in)

Meriva B Width:

Approx. 1794 mm (70.6 in) (excluding mirrors)

Meriva B Height:

Approx. 1658 mm (65.3 in)

Interior

Meriva A Seating Capacity:

5 passengers (with flexible rear seating)

Meriva B Seating Capacity:

5 passengers (with enhanced FlexRail system)

Cargo

Meriva A Boot Space Min:

Approx. 350 liters

Meriva A Boot Space Max:

Approx. 1410 liters (with rear seats folded)

Weights

Meriva A Kerb Weight Range:

Approx. 1200 - 1350 kg

🛡️ Safety Features

Ratings

Euro Ncap Rating Meriva A:

4 stars (2003)

Euro Ncap Rating Meriva B:

5 stars (2010)

Active Features

Standard Safety Features:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), Brake Assist (BA).

Optional Driver Assistance Features:

ESP (Electronic Stability Program), Traction Control System (TCS).

Passive Features

Airbags:

Driver, front passenger, side airbags, curtain airbags (depending on trim level).

Seat Belt Features:

Pre-tensioners, load limiters, ISOFIX child seat anchor points.

💡 Technology Features

Infotainment

Infotainment Systems Available:

Opel CD 30/CD 30 MP3, CD 40 Opera, DVD 100, Navi CD 50/CD 70, Intellilink systems (later models).

Driver Assistance

Parking Assistance:

Front and rear parking sensors (optional), reversing camera (later models).

Cruise Control:

Available on higher trim levels and as an option.

Connectivity

Bluetooth Connectivity:

Available as an option on higher trim levels, often integrated with infotainment system.

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Typically 15,000 km or 12 months, whichever comes first. Check manual for specific engine.

Oil Change Interval Diesel:

Typically 20,000 km or 12 months, whichever comes first. Check manual for specific engine.

Cambelt Replacement 1.6L:

Approximately 100,000 km or 6 years, dependent on engine code (e.g., Z16XEP). Crucial to verify.

Cambelt Replacement 1.7Cdti:

Typically 120,000 km or 10 years (for models with timing chain, check for belt variants). Crucial to verify.

Fluid Specifications

Engine Oil Specification Petrol:

GM-LL-A-025 (e.g., Dexos2 or equivalent synthetic oil with correct viscosity, such as 5W-30 or 0W-30).

Engine Oil Specification Diesel:

GM-LL-B-025 (e.g., Dexos2 or equivalent synthetic oil with correct viscosity, such as 5W-30 or 0W-30).

Coolant Specification:

GM 1940668 / GMW3420 (blue coolant, silicate-free ethylene glycol based).

Brake Fluid Specification:

DOT 4

Transmission Fluid Manual:

GM Manual Transmission Fluid (MTF) 94 GSK (for 5-speed manual) or GL-4 specification. Consult manual for precise type.

Transmission Fluid Automatic:

Dexron III or Dexron VI for 4-speed automatic. Dexron VI for 6-speed automatic. Crucial to verify specific transmission.

Known Issues

Meriva A Common Issues List:

FlexDoors mechanism issues (sticking, electrical faults), rear wheel bearing wear, EGR valve problems (diesel), clutch slave cylinder failure, catalytic converter failure.

Meriva B Common Issues List:

1.4 Turbo oil consumption, exhaust gas recirculation cooler issues (diesel), DPF regeneration problems (diesel), suspension component wear, electric power steering issues.

📚 Vehicle History

Brand Heritage

Opel History:

Opel, a German automobile manufacturer, has a long history dating back to 1862, known for producing practical and well-engineered vehicles for the European market.

Model Evolution

Meriva A Launch:

Launched in 2002 as a successor to the Opel Sintra, based on the Opel Corsa platform.

Meriva A Facelift:

Received a facelift in 2006 with styling updates and minor mechanical improvements.

Meriva B Launch:

Launched in 2010, representing a significant redesign with a longer wheelbase and a more modern interpretation of the compact MPV concept.

Meriva B Facelift:

Received a facelift in 2013 with updated styling, improved interior features, and new powertrain options.

Production

Meriva Production Locations:

Primarily produced at GM's plant in Zaragoza, Spain.

🏆 Awards & Recognition

Recognitions

European Awards:

Meriva A was recognized for its innovative FlexDoors and flexible interior, often praised in automotive reviews for its practicality.

Ratings

Reliability Ratings:

Varies by model year and engine. Early Meriva A models had some reported reliability concerns, while later models and Meriva B generally improved.

Certifications

Safety Certifications:

Certified by Euro NCAP for occupant safety, as reflected in star ratings.