Peugeot 205 1993 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: 205 Year: 1993 Generation Generation Designation: Series 1 (1983-1987), Series 2 (1987-1994) Relevant Generation For Manual: Series 2 Codes Chassis Code: 205 👋...

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Type: Car

Vendor:

Sku: 213111

Tags: 1993 205 Car Cars Peugeot

Product variants

Description

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Year:

Generation

Generation Designation:

Series 1 (1983-1987), Series 2 (1987-1994)

Relevant Generation For Manual:

Series 2

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Subcompact hatchback

Reputation:

Known for its lively handling, practicality, and affordability

Competitive Analysis

Competitors 1993:

Ford Fiesta, Volkswagen Golf, Renault Clio, Opel/Vauxhall Corsa

Key Features

Design Philosophy:

Handling:

Renowned for its excellent chassis dynamics and engaging driving experience

Versatility:

Available in various body styles (3-door, 5-door, convertible, van) and engine options to suit different needs

📋 Manual Details

Coverage Areas

Engine Coverage:

Petrol & Diesel variants common to 1993 models

Transmission Coverage:

Manual & Automatic variants

Electrical Coverage:

Full electrical system schematics and troubleshooting

Bodywork Coverage:

Exterior and interior body repair, panel replacement

Suspension Coverage:

Front & Rear suspension systems, steering

Braking System Coverage:

Front & Rear braking systems, ABS (if applicable)

Interior Systems Coverage:

HVAC, seating, trim

Page Count

Estimated Page Count:

Detailed, likely exceeding 500 pages (typical for factory service manuals)

Manual Type

Manual Type:

Workshop Service and Repair Manual

Secondary Manual Type:

Factory Service Manual, Owner's Manual equivalent coverage

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

Software Requirements:

Adobe PDF Reader, WinZip

Compatibility:

All Versions of Windows & Mac

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (cylinder head, block, pistons, crankshaft), fuel system (carburetor/injection), ignition system, cooling system, lubrication system, emissions control

Transmission Systems:

Manual gearbox, automatic transmission (if applicable), clutch system, drive shafts

Chassis Systems:

Suspension (front MacPherson strut, rear torsion beam/independent), steering (rack and pinion), brakes (front discs, rear drums/discs), wheels and tires

Electrical Systems:

Battery, charging system (alternator), starting system, lighting, instrumentation, wiring harnesses, fuses and relays, ECU (Engine Control Unit) diagnosis

Body And Trim:

Exterior body panels, doors, hoods, bumpers, interior trim, upholstery, glass

Procedures Included

Maintenance Procedures:

Routine servicing, oil changes, filter replacements, spark plug replacement, fluid checks and top-ups

Repair Procedures:

Step-by-step guides for component removal, installation, and repair for all major vehicle systems

Troubleshooting Guides:

Diagnostic charts for common problems, identifying causes and solutions

Disassembly And Assembly:

Detailed instructions for taking apart and putting back together vehicle components

Technical Specifications:

Torque values, clearances, fluid capacities, electrical resistance values

Illustrations And Diagrams:

Pictorial representations and detailed diagrams of components and systems

Technical Depth

Depth Of Coverage:

Comprehensive, ranging from basic DIY maintenance to advanced mechanical and electrical repairs

Target Audience Level:

Professional Technicians and DIY Mechanics with basic electrical and mechanical knowledge

Diagnostic Capability:

Covers diagnostic procedures for engine management, electrical faults, and mechanical issues

📊 Manual Specifications

File Format

Printable Quality:

Full Printable

Zoom Capability:

YES (Zoom IN/OUT)

Binding Type

Binding Type:

Digital (PDF) - no physical binding

Paper Type

Paper Type:

Not applicable for digital format

⚙️ Engine Specifications

Primary Engine

Common Engines 1993:

1.0L (TU9), 1.1L (TU1), 1.4L (TU3), 1.6L (TU5), 1.8L Diesel (XUD7)

Performance

Power Range:

Approximately 50 hp (1.0L) to 100 hp (1.6L GTI variant), 60 hp (1.8L Diesel)

Torque Range:

Varies by engine, typically 75 Nm to 130 Nm

Fuel System

Fuel Delivery Petrol:

Carburetor (e.g., Solex 34-34) or Electronic Fuel Injection (e.g., Bosch LE2-Jetronic)

Fuel Type:

Unleaded Petrol (RON 95/98), Diesel

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transaxle

Optional

Optional Transmission:

3-speed or 4-speed Automatic Transaxle (depending on engine)

Features

Clutch Type:

Dry single plate, hydraulically operated

Transmission Fluid Spec:

GL-4 SAE 75W-90 or SAE 80W-90 Hypoid Gear Oil (check specific model for precise type)

📐 Dimensions

Exterior

Length:

Approx. 3700 mm (3-door) / 3800 mm (5-door)

Width:

Approx. 1600 mm

Height:

Approx. 1350 mm

Wheelbase:

Approx. 2380 mm

Weights

Curb Weight Range:

Approx. 800 kg - 950 kg (depending on engine and trim)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not applicable (Euro NCAP established in 1997)

Historical Safety Perception:

Basic safety features for its era; later models saw improvements

Active Features

Braking System:

Front ventilated discs, rear drums. Some performance models (GTI) featured rear discs.

Passive Features

Seatbelts:

Three-point inertia reel seatbelts (front), lap belts (rear) or three-point belts (rear, depending on market/trim)

Body Structure:

Reinforced safety cage, impact-absorbing zones

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio-cassette player, often with basic speaker setup

User Interface:

Basic dashboard layout with physical controls for heating, ventilation, and audio

Driver Assistance

ABS Availability:

Optional on some higher-specification models, particularly later Series 2 cars

Connectivity

Connectivity Features:

None (pre-dating modern connectivity standards)

🔧 Maintenance

Service Intervals

Oil Change Interval Petrol:

Every 10,000 - 15,000 km or 12 months (whichever comes first)

Oil Change Interval Diesel:

Every 7,500 - 10,000 km or 12 months (whichever comes first)

Timing Belt Replacement:

Every 60,000 - 80,000 km or 5 years (critical for interference engines)

Spark Plug Replacement:

Every 20,000 - 40,000 km (depending on plug type)

Fluid Specifications

Engine Oil Spec:

API SG/SH, ACEA A2-96. Viscosity typically 10W-40 or 15W-50 (check owner's manual for specific engine)

Coolant Spec:

Antifreeze based on ethylene glycol, meeting PSA specification (e.g., Type G30/G34)

Brake Fluid Spec:

DOT 3 or DOT 4

Known Issues

Common Problems 1:

Rust (especially sills, wheel arches, floor pans)

Common Problems 2:

Electrical gremlins (wiring issues, faulty switches)

Common Problems 3:

Wear on suspension components (bushings, ball joints)

Common Problems 4:

Carburetor or fuel injection system issues (stalling, poor idling)

Common Problems 5:

Timing belt failure if not replaced at recommended intervals

📚 Vehicle History

Brand Heritage

Parent Company:

PSA Peugeot Citroën

Design Influence:

Peugeot's history of producing popular and innovative compact cars

Model Evolution

Launch Year:

Series 2 Update:

Introduced in 1987 with updated styling (new dashboard, headlights, taillights, bumpers) and improved features

Key Variants:

205 Rallye, 205 GTI, 205 GT, 205 CTI (convertible), 205 Turbo 16 (homologation special)

Production

Production Period:

1983 - 1994

Production Locations:

France, United Kingdom, Chile, and other locations

🏆 Awards & Recognition

Recognitions

European Car Of The Year Nomination:

Shortlisted for European Car of the Year in 1984, finishing second

Automotive Journalism Acclaim:

Widely praised by automotive press for its design, handling, and value for money.