Segment:
        
        
            Family car, upper-medium segment
        
     
    
        
            Market Appeal:
        
        
            Known for its comfort, driving dynamics, and spaciousness, particularly the estate variant
        
     
    
    
        
            Key Competitors:
        
        
            Ford Sierra, Volkswagen Passat, Opel Vectra, Fiat Croma, Renault 25
        
     
    
    
        
            Design Inspiration:
        
        
            Pininfarina styling contributed to its distinctive and elegant design
        
     
    
        
            Driving Dynamics:
        
        
            Renowned for its sophisticated and compliant suspension tuning, offering excellent ride comfort and handling
        
     
    
        
            Body Styles:
        
        
            Available as a 4-door sedan (saloon) and a 5-door estate (break/wagon)
        
     
 
    
    
    
        
            Regions Covered:
        
        
            Global (primarily European specifications)
        
     
    
    
        
            Estimated Pages:
        
        
            Hundreds (exact number not specified, but described as 'Hundreds of Pages')
        
     
    
    
        
            Type:
        
        
            Service and Repair Manual
        
     
    
    
        
            Language:
        
        
            English (presumed based on product description phrasing)
        
     
    
    
 
    
    
    
        
            Engine Systems:
        
        
            Engine mechanical, fuel injection, ignition, cooling, exhaust, lubrication
        
     
    
        
            Transmission Systems:
        
        
            Manual and automatic transmission overhaul, clutch, driveshafts
        
     
    
        
            Braking Systems:
        
        
            Front and rear brakes (discs/drums), ABS (if equipped), hydraulic systems
        
     
    
        
            Electrical Systems:
        
        
            Wiring diagrams, lighting, starting and charging systems, instruments, power accessories
        
     
    
        
            Suspension Steering:
        
        
            Front and rear suspension, steering gear, power steering
        
     
    
        
            Body Chassis:
        
        
            Body repair, interior trim, doors, windows, bumpers, chassis structural components
        
     
    
        
            Climate Control:
        
        
            HVAC system, heating, ventilation, air conditioning (if equipped)
        
     
    
    
        
            Maintenance:
        
        
            Routine servicing, oil changes, filter replacements, spark plugs, timing belts
        
     
    
        
            Repair Overhaul:
        
        
            Engine rebuilding, transmission repair, brake system overhauls, component replacement
        
     
    
        
            Troubleshooting:
        
        
            Diagnostic procedures, common fault finding, fault codes (if applicable)
        
     
    
        
            Diagnosis:
        
        
            System-specific diagnostic steps and symptom analysis
        
     
    
        
            Refurbishment Restoration:
        
        
            Detailed guidance for restoring various vehicle components and systems
        
     
    
    
        
            Depth:
        
        
            Comprehensive, covering everything from basic maintenance to full rebuilds
        
     
    
        
            Diagnostics:
        
        
            Detailed diagnostic information and flowcharts
        
     
    
        
            Torque Specifications:
        
        
            Specific torque values for all critical fasteners
        
     
    
        
            Alignment Specs:
        
        
            Wheel alignment angles and specifications
        
     
    
        
            Wiring Diagrams:
        
        
            Detailed, system-specific electrical wiring schematics
        
     
 
    
    
    
    
    
        
            Readability:
        
        
            High-resolution, designed for clear viewing and printing
        
     
    
    
        
            Binding:
        
        
            N/A (PDF Format)
        
     
    
    
        
            Paper Quality:
        
        
            N/A (PDF Format)
        
     
    
    
        
            Searchable Text:
        
        
            Likely searchable text within PDF, enhancing usability
        
     
    
        
            Illustrations Diagrams:
        
        
            Includes detailed illustrations, diagrams, and schematics
        
     
    
        
            Table Of Contents:
        
        
            Comprehensive and well-organized Table of Contents for easy navigation
        
     
 
    
    
    
        
            Engine Family:
        
        
            PSA XU/XUD series, Simca/Talbot/PSA EW series (later models)
        
     
    
        
            Common Petrol Engines:
        
        
            1.6L (XU5), 1.8L (XU7), 2.0L (XU9/XU10 - including fuel-injected versions like GTI)
        
     
    
        
            Common Diesel Engines:
        
        
            1.9L (XUD7), 1.9L Turbo Diesel (XUD7TE, XUD9TE)
        
     
    
    
        
            Power Output Range:
        
        
            Approximately 70 hp (diesel) to 150 hp (2.0 GTI) depending on engine variant
        
     
    
        
            Torque Range:
        
        
            Approx. 130 Nm (diesel) to 187 Nm (2.0 GTI)
        
     
    
    
        
            Petrol Fuel Delivery:
        
        
            Carburetor (early 1.6L) or Multi-Point Fuel Injection (MPI)
        
     
    
        
            Diesel Fuel Delivery:
        
        
            Indirect injection (IDI) rotary or inline injection pumps (Bosch)
        
     
    
    
        
            Engine Orientation:
        
        
            Transverse
        
     
    
        
            Cylinder Layout:
        
        
            Inline 4-cylinder
        
     
    
        
            Valve Train:
        
        
            SOHC (Single Overhead Camshaft)
        
     
 
    
    
    
        
            Transmission Type Standard:
        
        
            5-speed manual transmission
        
     
    
    
        
            Transmission Type Optional:
        
        
            4-speed automatic transmission (ZF-based)
        
     
    
    
        
            Clutch Type:
        
        
            Hydraulically operated single dry plate clutch
        
     
    
        
            Final Drive:
        
        
            Front-wheel drive with final drive integrated into transmission casing
        
     
 
    
    
    
        
            Length Sedan:
        
        
            Approx. 4,420 mm (174.0 in)
        
     
    
        
            Length Estate:
        
        
            Approx. 4,500 mm (177.2 in)
        
     
    
        
            Width:
        
        
            Approx. 1,700 mm (66.9 in)
        
     
    
        
            Height Sedan:
        
        
            Approx. 1,420 mm (55.9 in)
        
     
    
        
            Height Estate:
        
        
            Approx. 1,460 mm (57.5 in)
        
     
    
        
            Wheelbase:
        
        
            Approx. 2,670 mm (105.1 in)
        
     
    
    
        
            Curb Weight Range:
        
        
            Approx. 1,100 kg to 1,300 kg (depending on body style and engine)
        
     
    
        
            Gross Vehicle Weight:
        
        
            Varies by model, typically around 1,700-1,850 kg
        
     
 
    
    
    
        
            Euro Ncap Rating:
        
        
            Not tested under current Euro NCAP protocols; older PSA vehicles generally received moderate ratings for their time.
        
     
    
    
        
            Braking System:
        
        
            Front ventilated discs, rear discs or drums. Optional ABS on higher trims and later models.
        
     
    
        
            Traction Control:
        
        
            Rarely fitted, not a common feature on most 405 models.
        
     
    
    
        
            Airbags:
        
        
            Driver's airbag became available on later models and higher trims, not standard across all variants.
        
     
    
        
            Seatbelts:
        
        
            Pre-tensioned front seatbelts on many models.
        
     
    
        
            Body Structure:
        
        
            Designed with crumple zones for improved crash safety
        
     
 
    
    
    
        
            Radio System:
        
        
            Factory fitted radio cassette players were common, often with basic digital tuning and 4-6 speakers
        
     
    
        
            Navigation:
        
        
            Not available on standard models; aftermarket units were rare during the production run.
        
     
    
    
        
            ABS:
        
        
            Optional on many models, standard on some higher-performance variants
        
     
    
    
        
            Bluetooth:
        
        
            Not available from the factory
        
     
    
    
        
            Power Windows:
        
        
            Available on higher trims, often front power windows, rear manual
        
     
    
        
            Central Locking:
        
        
            Available on many models, often vacuum operated
        
     
 
    
    
    
        
            Oil Change Interval:
        
        
            Typically 7,500 - 15,000 km (4,500 - 9,000 miles) or 12 months, depending on oil type and driving conditions
        
     
    
        
            Timing Belt Replacement:
        
        
            Crucial: 60,000 - 90,000 km (36,000 - 54,000 miles) or 4-5 years for XU engines. Failure can cause catastrophic engine damage.
        
     
    
        
            Spark Plug Replacement:
        
        
            Refer to manual, typically 30,000 - 60,000 km depending on type
        
     
    
    
        
            Engine Oil Type:
        
        
            API SG/SH or ACEA A2/A3, viscosity grades like 10W-40 or 5W-40 (check manual for specific engine and climate)
        
     
    
        
            Coolant Type:
        
        
            Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., PSA B71 2000 standard)
        
     
    
        
            Brake Fluid Type:
        
        
            DOT 3 or DOT 4
        
     
    
        
            Transmission Fluid Manual:
        
        
            API GL-4, SAE 75W-80 or 75W-90
        
     
    
        
            Transmission Fluid Automatic:
        
        
            Dexron II or equivalent (check manual for exact specification)
        
     
    
    
        
            Electrical Gremlins:
        
        
            Can suffer from minor electrical issues, particularly aging wiring and connectors
        
     
    
        
            Suspension Wear:
        
        
            Worn suspension components (bushings, ball joints, shock absorbers) are common with age and mileage
        
     
    
        
            Radiator Fan Control:
        
        
            Problems with the radiator fan control module or resistor can occur
        
     
    
        
            Fuel Pump Reliability:
        
        
            Fuel pumps can become a point of failure over time
        
     
    
        
            Rust Prone Areas:
        
        
            Wheel arches, sills, and boot floors can be susceptible to rust, especially in regions with road salt
        
     
    
        
            Diesel Glow Plugs:
        
        
            Glow plugs and their associated relay can fail on diesel models, affecting cold starting
        
     
 
    
    
    
        
            Peugeot Legacy:
        
        
            Peugeot has a long history of producing comfortable and dynamically competent family cars
        
     
    
    
    
    
    
    
        
            Production Period:
        
        
            1987-1997 (Europe), extended production in other regions
        
     
    
        
            Manufacturing Locations:
        
        
            France (Mulhouse), UK (Ryton), Finland (Uusikaupunki), Iran (IKCO)
        
     
    
        
            Total Production Units:
        
        
            Over 2.3 million units globally