🏷️ Basic Information

Make:

Peugeot

Model:

405

Production Years Covered:

1987-1997

Manual Product Name:

PEUGEOT 405 Service Repair Manual 1987-1997

👋 Introduction

Target Audience:

Peugeot 405 owners, DIY mechanics, independent repair shops.

Differentiation:

Model and year specific, unlike generic manuals; provides comprehensive workshop repair procedures and electrical diagrams.

Ease Of Use:

Easy to follow, detailed instructions and step-by-step diagrams.

Delivery Model:

Instant download for immediate access.

Completeness:

Covers all aspects needed to repair and maintain the vehicle.

📋 Manual Details

General Information:

Included

Lubrication:

Included

Inspection And Adjustment:

Included

Fuel System:

Included

Engine Removal Installation:

Included

Cylinder Head Valve:

Included

Cylinder Piston:

Included

Clutch:

Included

Gearshift Linkage:

Included

Sub Transmission:

Included

Crankcase:

Included

Transmission:

Included

Crankshaft Primary Shaft:

Included

Front Wheel Suspension:

Included

Rear Wheel Suspension:

Included

Hydraulic Brake:

Included

Battery Charging System:

Included

Ignition System:

Included

Electric Starter:

Included

Switches:

Included

Technical Features:

Included

Troubleshooting:

Included

Electrical Diagrams:

Included

Estimated Page Count:

Not specified, but comprehensive coverage implies significant depth.

Type:

Service and Repair Manual

Language:

English

File Format:

PDF

Compatibility:

PC/MAC Compatible

Viewing Features:

Zoom In/Out capability

Delivery Method:

Instant Download via Email Link

📖 Manual Coverage

Powertrain:

Engine, Crankcase, Cylinder Head, Valve, Cylinder, Piston, Crankshaft, Primary Shaft, Clutch, Transmission, Sub Transmission

Chassis:

Front Wheel Suspension, Rear Wheel Suspension, Hydraulic Brake System

Electrical:

Battery/Charging System, Ignition System, Electric Starter, Switches, Wiring Diagrams

Fuel And Emissions:

Fuel System (details likely vary by specific engine)

Maintenance:

Lubrication, Inspection, Adjustment, Fluid Capacities

Repair:

Engine Rebuilding, Component Repair (Engine, Transmission, Brakes, Suspension, Electrical Components)

Diagnostics:

Troubleshooting guides for common issues

Installation:

Engine Removal/Installation, Component Installation

Depth:

Comprehensive; covers everything from basic maintenance to complete engine rebuilds and detailed electrical system repair, including diagrams.

📊 Manual Specifications

File Type:

PDF

Printability:

Printable: Users can print specific pages or the entire manual.

Binding:

Digital (no physical binding)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Variants Covered:

Likely covers multiple engine options offered during 1987-1997, including petrol (e.g., XU series like XU5, XU7, XU9, XU10) and potentially diesel (e.g., XUD series like XUD7, XUD9, XUD7TE, XUD9TE). Specific displacements and configurations depend on the exact manual compilation.

Typical Horsepower Range:

Varies by engine, likely from ~60 hp (diesel) to ~120-130 hp (petrol).

Typical Torque Range:

Varies by engine, often in the 100-200 Nm range.

Fuel Delivery Types:

Likely includes carbureted (early models), single-point injection (SPI), and multi-point injection (MPI) for petrol engines; indirect injection for diesel engines.

Cooling Type:

Liquid-cooled

Ignition Type:

Electronic ignition (e.g., distributorless ignition systems may be covered on later models)

🔧 Transmission

Standard Transmission:

Likely a 5-speed manual transaxle. Specific gear ratios are model dependent.

Optional Transmission:

Likely an automatic transmission (e.g., a 3-speed or 4-speed automatic transaxle).

Clutch Type:

Single dry plate, hydraulically actuated diaphragm spring clutch.

📐 Dimensions

Body Styles:

Saloon (sedan), Hatchback (5-door), Estate (wagon), Coupe (405 Mi16/T16).

Curb Weight:

Approximately 1050-1300 kg, depending on body style and engine.

🛡️ Safety Features

Crash Test Performance:

Limited public data available for this era, but the 405 was known for its good chassis balance and handling. Specific Euro NCAP or equivalent ratings for this period might be scarce.

Braking System:

Front: Ventilated discs. Rear: Drum brakes (standard). High-performance models may have disc brakes all around.

Seatbelts:

Standard lap and diagonal seatbelts.

Airbags:

Driver airbag became optional or standard on later models, especially higher trims.

💡 Technology Features

Audio System:

Factory fitted radios, often with cassette players. CD players became available on later or higher trim levels.

ABS:

Anti-lock Braking System (ABS) was an optional feature, more commonly found on higher trims or performance models.

Features:

Basic at the time; primarily focused on in-car entertainment and climate control. No modern connectivity features like Bluetooth or USB are factory-installed.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on oil type and driving conditions. The manual will specify exact intervals and oil grades.

Timing Belt Replacement:

Critical for interference engines. Typically every 60,000-90,000 km (37,000-55,000 miles) or 4-5 years. The manual will detail specific intervals for each engine type.

Engine Oil:

API SG or SH, SAE 5W-30, 5W-40, 10W-40, or 15W-40 depending on climate. Manual specifies exact grades and capacities.

Coolant:

Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Manual will specify Peugeot's recommended specification (e.g., PSA S71-2102).

Brake Fluid:

DOT 3 or DOT 4, depending on system specifications. Manual will confirm.

Transmission Fluid:

Manual transmission: GL-4 SAE 75W-80 or 80W-90. Automatic transmission: ATF Dexron II or III equivalent. Manual will specify exact type and capacity.

Common Problems:

Electrical gremlins (especially intermittent issues), corrosion on bodywork and suspension components, wear in suspension bushings and ball joints, fuel injection system issues (on injected models), timing belt failures if not replaced on schedule (interference engines), radiator leaks, and heater matrix problems.

📚 Vehicle History

Peugeot Legacy:

Peugeot has a long history of producing well-handling and comfortable family cars.

Design Influence:

Designed by Pininfarina, the 405 featured a distinctive aerodynamic and elegant styling, which was a departure from some of Peugeot's more angular designs of the preceding decade.

Production Period:

1987-1997 (European market primary focus; production continued in other regions for longer).

Manufacturing Locations:

Primarily France (Mulhouse), but also produced in Iran, Poland, and Egypt under license.

Performance Models:

405 Mi16 (16-valve engine) and the limited-production, turbocharged 405 T16 (four-wheel drive, four-wheel steering) were high-performance variants.

🏆 Awards & Recognition

European Car Of The Year:

While the Peugeot 405 itself did not win European Car of the Year, it was highly acclaimed and considered a strong contender, often mentioned for its excellent chassis and comfort. The manual provides the technical underpinning to maintain these qualities.

Critical Acclaim:

Widely praised by automotive journalists for its driving dynamics, comfortable ride, and sophisticated styling, especially the Mi16 and T16 variants.