Peugeot 505 Workshop Service Repair Manual 1979-1993

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The Peugeot 505, produced from 1979 to 1993, is a robust and well-engineered large sedan and estate vehicle, representing a significant chapter in Peugeot's history. Known for its durability and...

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Type: Car

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Sku: 124478

Tags: 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 505 Car Cars Peugeot

Product variants

Description

The Peugeot 505, produced from 1979 to 1993, is a robust and well-engineered large sedan and estate vehicle, representing a significant chapter in Peugeot's history. Known for its durability and comfort, the 505 was offered with a range of inline-4 and V6 engines, paired with either manual or automatic transmissions, and featured a wheelbase of approximately 2750 mm. Its engineering quality is reflected in its solid chassis and, on many models, four-wheel disc brakes and power-assisted steering. This model line evolved from the acclaimed 504, carrying forward Peugeot's reputation for producing reliable family cars with substantial global sales. This comprehensive workshop service and repair manual covers all aspects of the Peugeot 505 from 1979 to 1993. It provides expert-level detail on engine systems, drivetrain, suspension, steering, braking, and electrical systems, including detailed wiring diagrams. The manual includes regular maintenance procedures, detailed step-by-step repair instructions, and troubleshooting guides for identifying and resolving common vehicle issues. It is designed to assist owners, independent repair shops, and automotive technicians in maintaining and repairing the vehicle effectively, covering everything from basic upkeep to complete component rebuilds.

🏷️ Basic Information

Identification

Make:

Peugeot

Model:

Codes

Production Years Covered:

1979-1993

👋 Introduction

Market Position

Target Audience:

Peugeot 505 owners, independent repair shops, and automotive technicians requiring detailed service information.

Competitive Analysis

Manual Uniqueness:

Specialized, year-specific manual, contrasting with generic or incomplete manuals found elsewhere.

Key Features

Diagnostic Tools Mentioned:

Troubleshooting guides imply the use of standard automotive diagnostic tools.

Illustrative Content:

Contains step-by-step diagrams for enhanced clarity in repair procedures.

Completeness Claim:

Claims to cover everything needed to repair, maintain, or repair the vehicle.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive workshop service and repair for all aspects of the Peugeot 505 from 1979 to 1993.

Page Count

Estimated Page Count:

Varies by specific content, but extensive, covering all major systems for 15 model years.

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine removal/installation, cylinder head and valve procedures, cylinder and piston overhaul, crankcase, crankshaft and primary shaft, lubrication, fuel system, ignition system, electric starter, charging system, cooling system (implied).

Drivetrain Systems:

Clutch, gearshift linkage, sub-transmission, transmission overhaul, drivetrain component adjustments.

Suspension Steering:

Front wheel and suspension, rear wheel and suspension, steering system (implied).

Braking Systems:

Hydraulic brake system diagnosis and repair.

Electrical Systems:

Battery and charging system, ignition system, electric starter, switches, complete electrical diagrams.

Body Chassis:

Bodywork repair and alignment procedures (implied by general repair coverage).

Procedures Included

Maintenance Procedures:

Regular maintenance, lubrication, fluid level checks and changes, inspection and adjustment of various components.

Repair Procedures:

Detailed step-by-step repair instructions for engine, transmission, suspension, brakes, electrical systems, and more.

Diagnostic Procedures:

Troubleshooting sections for identifying and resolving common vehicle issues.

Electrical Diagrams:

Inclusion of detailed electrical wiring diagrams for accurate troubleshooting and repair.

Rebuild Procedures:

Rebuilding of major components such as the engine.

Technical Depth

Depth Of Coverage:

Expert-level, covering everything from basic maintenance to complete engine rebuilds and complex electrical system repairs.

📊 Manual Specifications

File Format

Print Quality:

High resolution, suitable for printing individual pages or the entire manual.

Searchability:

Likely text-searchable within PDF reader, enabling quick access to specific information.

Compatibility:

PC and Mac compatible.

Interactivity:

Zoom in/out functionality for detailed viewing of diagrams and text.

Binding Type

Delivery Method:

Instant Digital Download via email link.

Paper Type

Viewing Options:

Viewable on screen, printable by section or in full.

⚙️ Engine Specifications

Primary Engine

Engine Families Covered:

Likely covers various petrol and diesel engines offered in the Peugeot 505 during the 1979-1993 period, including but not limited to the Douvrin PRV V6, XN, XL, XR, XD, and XU series engines.

Performance

Typical Engine Configurations:

Inline-4 (petrol and diesel), V6 (petrol - PRV) cylinder configurations.

Representative Displacement Ranges:

1.8L to 2.8L petrol, 2.0L to 2.3L diesel.

Fuel System

Fuel Delivery Types:

Carbureted (e.g., Solex, Zenith) and Fuel Injection (e.g., Bosch K-Jetronic, L-Jetronic) systems.

🔧 Transmission

Standard

Standard Transmission Type:

4-speed and 5-speed manual transmissions.

Optional

Optional Transmission Type:

3-speed and 4-speed ZF automatic transmissions.

Features

Transmission Overhaul Coverage:

Detailed procedures for transmission removal, installation, and internal overhaul.

📐 Dimensions

Exterior

Wheelbase Range:

Approximately 2750 mm (108.3 inches), with slight variations for different body styles (sedan, wagon, estate).

Length Range:

Approximately 4680 mm (184.3 inches) to 4760 mm (187.4 inches).

Weights

Curb Weight Range:

Approximately 1200 kg (2645 lbs) to 1450 kg (3197 lbs) depending on engine and specification.

🛡️ Safety Features

Ratings

Historical Safety Standards:

Reflects safety standards of the 1980s and early 1990s; specific crash test ratings may vary by region and year, but likely lacked modern advanced safety features.

Active Features

Typical Active Safety Features:

Four-wheel disc brakes (on many models), power-assisted steering.

Passive Features

Typical Passive Safety Features:

Seatbelts, reinforced chassis, side-impact protection beams (on later models).

💡 Technology Features

Infotainment

Factory Audio Systems:

Basic AM/FM radios, often with cassette players, in higher trim levels. Features were rudimentary by modern standards.

Driver Assistance

Driver Assistance Features:

Limited to features like power steering and anti-lock braking systems (ABS) on later or higher-specification models. No modern electronic driver aids were standard.

Connectivity

Connectivity Options:

No factory connectivity options like Bluetooth or USB. Aftermarket solutions would be required.

🔧 Maintenance

Service Intervals

Oil Change Interval Typical:

Typically every 5,000-7,500 miles (8,000-12,000 km) or annually, depending on engine and usage.

Timing Belt Replacement Typical:

For engines with timing belts (e.g., XU diesel, some petrol variants), intervals typically range from 40,000 to 60,000 miles (64,000 to 96,000 km).

Fluid Specifications

Engine Oil Specification Example:

API SF or SG, SAE 10W-40 or 15W-50 (depending on climate). Diesel engines might require specific diesel-rated oils like API CD.

Transmission Fluid Manual:

API GL-4 gear oil, e.g., SAE 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron II or equivalent automatic transmission fluid (ATF).

Coolant Specification:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water, often specified as PSA Group standards.

Known Issues

Common Wear Items:

Suspension bushings, front strut mounts, exhaust systems, clutch wear, heater control valves, and potential for rust in certain climates.

Engine Specific Concerns:

PRV V6 engines can be sensitive to cooling system maintenance; diesel engines (XUD) are generally robust but can suffer from injector pump issues if neglected.

Electrical Quirks:

Older wiring can degrade, leading to intermittent issues with switches, lights, or gauges; corrosion on connectors is a possibility.

📚 Vehicle History

Brand Heritage

Peugeot History Context:

Peugeot has a long history of producing robust, comfortable, and well-engineered family cars, with the 505 representing a successful line of large sedans and estates.

Model Evolution

Key Evolutionary Points:

Introduced as the successor to the 504, the 505 evolved with updated styling, improved engines (including the PRV V6), and chassis refinements over its production run.

Production

Production Locations:

Primarily manufactured in France (Sochaux), but also produced under license in other countries, including Argentina and later by various joint ventures.

Production Volume Significance:

The 505 was a significant model for Peugeot, known for its durability and comfort, with substantial global sales.

🏆 Awards & Recognition

Recognitions

European Car Of The Year Mentions:

While the 505 itself didn't win European Car of the Year, its predecessor, the 504, was highly acclaimed and the 505 carried forward Peugeot's reputation for solid engineering.