Piaggio Vespa GTS 250 I.E. Service & Repair Manual

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The Piaggio Vespa GTS 250 I.E., often referred to as the GTS 250ie, is a distinguished maxi-scooter renowned for its blend of classic Italian design and modern engineering. Introduced around...

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Type: Motorcycle

Vendor:

Sku: 157007

Tags: Motorcycle Motorcycles Piaggio Vespa Vespa GTS 250 I.E.

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Description

The Piaggio Vespa GTS 250 I.E., often referred to as the GTS 250ie, is a distinguished maxi-scooter renowned for its blend of classic Italian design and modern engineering. Introduced around 2005/2006, this model utilizes Piaggio's reliable Quasar engine platform, a liquid-cooled, 244cc single-cylinder engine known for its robust performance and efficiency. The GTS 250ie is celebrated for its comfortable ride, agile handling, and stylish aesthetics, making it a popular choice for urban commuting and longer journeys alike. Its construction emphasizes durability and quality, reflecting Piaggio's long heritage in scooter manufacturing. This Factory Service Repair Manual provides comprehensive guidance for the Piaggio Vespa GTS 250 I.E. It covers a wide array of essential maintenance procedures, from routine oil changes and filter replacements to detailed engine and transmission overhauls. The manual includes in-depth troubleshooting steps for common and uncommon issues, diagnostic procedures, and factory-level repair instructions. With hundreds of detailed illustrations, precise torque specifications, and comprehensive electrical schematics, this resource is designed to empower owners, mechanics, and technicians in maintaining the optimal performance, reliability, and longevity of their Vespa GTS 250ie.

🏷️ Basic Information

Identification

Make:

Piaggio

Model:

Vespa GTS 250 I.E.

Model Nickname:

GTS 250ie

👋 Introduction

Market Position

Product Offering:

Essential resource for owners and independent repair shops

Value Proposition

Diy Support:

Empowers owners to perform maintenance and repairs themselves

Key Features

Factory Trained Knowledge:

Provides factory-trained technician-level knowledge

Customer Service:

Guaranteed quality service and customer support

Competitive Analysis

Manual Superiority:

Comprehensive coverage far exceeding basic owner's manuals

📋 Manual Details

Coverage

Manual Type:

Factory Service Repair Manual

Format

File Format:

Delivery

Delivery Method:

Email link to download PDF

Content Features

Searchable Text:

Printable Pages:

Illustrations:

Hundreds of detailed illustrations

Text Readability:

Easy to read text

Page Count Indication:

Hundreds of pages

📖 Manual Coverage

Systems Covered

Engine Maintenance:

Oil changes, tune-ups, detailed engine overhaul

Transmission Service:

Transmission fluid changes, disassembly, and reassembly

Fuel System:

Fuel injection system diagnostics and repair

Electrical System:

Wiring diagrams, battery, lighting, ignition system, starter, charging system

Braking System:

Brake fluid, pad replacement, caliper service, ABS (if equipped)

Suspension System:

Front and rear suspension inspection, fork seals, shock absorbers

Cooling System:

Coolant type, flushing, radiator, thermostat service

Exhaust System:

Muffler, catalytic converter, pipe inspection and replacement

Chassis And Body:

Frame inspection, body panel removal and installation, fairings

Procedures Included

Preventative Maintenance:

Scheduled maintenance, fluid checks, filter replacements

Troubleshooting:

Diagnostic procedures for common and uncommon issues

Repair Procedures:

Step-by-step instructions for component replacement and repair

Diagnostic Codes:

Information on reading and interpreting diagnostic trouble codes (DTCs)

Technical Depth

Diagnostic Level:

Advanced diagnostics, factory-level troubleshooting

Rebuild Capability:

Complete engine and transmission rebuild instructions

Wiring Diagrams:

Comprehensive electrical schematics

Torque Specifications:

Precise torque values for all fasteners

Clearances And Tolerances:

Engine component clearances, valve adjustments

📊 Manual Specifications

File Quality

Resolution:

High-resolution, suitable for clear viewing and printing

Print Options

Print Quality:

Printable from PDF viewer

Binding

Binding Type:

N/A (Digital PDF)

Paper

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Liquid-cooled, four-stroke, single-cylinder

Engine Displacement:

244 cc (cubic centimeters)

Bore X Stroke:

72 mm x 58 mm

Compression Ratio:

10.2:1 (typical for the Quasar engine family)

Performance

Horsepower Output:

Approximately 22-23 HP at 7,500 RPM

Torque Output:

Approximately 20-21 Nm at 5,000 RPM

Fuel System

Fuel Delivery:

Electronic Fuel Injection (MPI - Multi-Point Injection)

Fuel Type:

Unleaded gasoline (RON 95 recommended)

Ignition

Ignition System:

Electronic CDI with variable ignition timing

Lubrication

Oil Type:

SAE 5W-40 Synthetic Motorcycle Oil (API SJ or higher, ACEA A3)

Oil Capacity:

Approximately 1.2 Liters (1.3 US Quarts) with filter change

Cooling System

Cooling Method:

Liquid Cooling

Coolant Type:

Ethylene glycol-based coolant (50% mixture with distilled water)

Valvetrain

Valvetrain Configuration:

Single Overhead Camshaft (SOHC), 4 valves

🔧 Transmission

Standard

Transmission Type:

Automatic CVT (Continuously Variable Transmission)

Features

Drive System:

Automatic Clutch and V-belt drive

Fluid Specifications

Transmission Fluid Type:

Specific CVT fluid or SAE 10W-40 motorcycle gear oil (refer to manual for exact specification)

Fluid Capacity

Transmission Fluid Capacity:

Refer to manual, typically low capacity for gear reduction

📐 Dimensions

Exterior

Length:

Approx. 1910 mm (75.2 inches)

Width:

Approx. 755 mm (29.7 inches)

Wheelbase:

Approx. 1370 mm (53.9 inches)

Weights

Dry Weight:

Approx. 150 kg (330 lbs)

Wet Weight:

Approx. 160 kg (353 lbs)

Max Load Capacity:

Refer to manual, typically around 150-170 kg total payload

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Motorcycle/Scooter safety ratings are different from cars)

Active Features

Braking System:

Front and rear disc brakes, ABS available on some models

Passive Features

Lighting:

Halogen headlamp, LED tail light and indicators (model dependent)

💡 Technology Features

Infotainment

Display Features:

Analog speedometer with digital multi-function display (odometer, trip meter, clock, fuel gauge, coolant temp)

Driver Assistance

ABS Availability:

Optional ABS system on some models for enhanced braking control

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 10,000 km or 12 months, whichever comes first

Air Filter Inspection:

Inspect every 10,000 km, replace as needed

Spark Plug Replacement:

Every 10,000 km (use recommended type)

Belt Replacement:

Every 20,000 km or as per wear indicator

Coolant Flush:

Every 24 months or 20,000 km

Fluid Specifications

Brake Fluid Type:

DOT 4

Known Issues

Common Wear Items:

V-belt, roller weights, brake pads, tires, voltage regulator

Potential Electrical:

Occasional issues with stator or rectifier, especially on higher mileage units

Troubleshooting Tips

Starting Problems:

Check battery voltage, starter solenoid, fuel pump operation, spark plug condition

📚 Vehicle History

Brand Heritage

Manufacturer:

Piaggio & C. S.p.A.

Origin:

Italy

Model Evolution

Introduction Year:

The GTS 250ie was introduced around 2005/2006, evolving from earlier GTS models.

Engine Development:

Utilizes the Piaggio Quasar engine platform, known for its reliability and performance.

Production

Manufacturing Location:

Primarily manufactured in Italy

🏆 Awards & Recognition

Recognitions

Market Reputation:

Praised for its performance, comfort, and classic styling in the maxi-scooter segment.