Piaggio Vespa P 200 E 1977-1997 Service Repair Manual

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This manual covers the Vespa P 200 E, produced from 1977 to 1997. The P 200 E is a celebrated model in the iconic Vespa P-range, known for its robust...

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Type: Motorcycle

Vendor:

Sku: 59868

Tags: 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 Motorcycle Motorcycles Piaggio Vespa Vespa P 200 E

Product variants

Description

This manual covers the Vespa P 200 E, produced from 1977 to 1997. The P 200 E is a celebrated model in the iconic Vespa P-range, known for its robust monocoque steel chassis and reliable 2-stroke, single-cylinder engine. Its design emphasizes durability and touring capability, making it a popular choice for riders seeking a classic and dependable scooter experience. This comprehensive service and repair manual provides detailed information for maintaining and repairing your Vespa P 200 E. It includes step-by-step instructions, troubleshooting guides, technical specifications, and diagrams for all major systems, including the engine, transmission, fuel, ignition, and electrical systems. This resource is designed to assist owners and technicians in performing routine maintenance, complex repairs, and component overhauls, ensuring the longevity and optimal performance of the vehicle.

🏷️ Basic Information

Identification

Make:

Piaggio Vespa

Model:

P 200 E

Model Variant:

P 200 E

Production Start Year:

Production End Year:

Codes

Engine Code:

VM1T (common designation for P200E, though Piaggio used internal codes)

👋 Introduction

Market Position

Target Audience:

Vehicle owners with basic to intermediate mechanical skills and independent repair professionals.

Competitive Analysis

Manual Parity:

Equivalent to official dealer service department documentation.

Key Features

Content Style:

Accurate, clear, and concise text with diagrams and illustrations.

Value Proposition:

Enables owners to perform maintenance and repairs, saving significant costs.

Specificity:

Vehicle-specific, not generic repair information.

📋 Manual Details

Coverage Areas

Coverage Type:

Comprehensive Service and Repair

Covered Years:

1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997

Page Count

Page Count:

Not explicitly stated, but implied to be comprehensive for a workshop manual.

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Transmission Service:

Fuel System Repair:

Ignition System Diagnosis:

Electrical System Wiring:

Brakes Maintenance:

Suspension And Shocks:

Steering System Overhaul:

Bodywork And Chassis:

Cooling System Service:

Yes (for air-cooled, but covers fan/shroud functions)

Lubrication System Details:

Intake And Exhaust Repair:

Procedures Included

Routine Maintenance:

Periodic Checks And Adjustments:

Troubleshooting Guides:

Engine Removal And Installation:

Carburetor Rebuild And Adjustment:

Clutch Adjustment And Replacement:

Electrical Component Testing:

Wheel Bearing Service:

Shock ABSorber Replacement:

Brake Pad Replacement:

Spark Plug Replacement:

Drive Chain And Sprocket Maintenance:

Technical Depth

Diagnostic Capabilities:

Advanced troubleshooting and diagnostics

Rebuild Scope:

Complete engine and component rebuilds

Documentation Type:

Step-by-step instructions with diagrams and illustrations

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Yes, all pages printable

Binding Type

Binding Type:

Digital (PDF)

Paper Type

Paper Type:

N/A (Digital format)

Requirements

Software Requirements:

Adobe PDF Reader

Operating System Compatibility:

All Versions of Windows AND Mac

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, single-cylinder, forced-air cooled

Displacement:

198 cc (approx. 200cc)

Bore X Stroke:

66.5 mm x 57 mm (typical for P200E)

Performance

Horsepower Output:

Approx. 10-12 HP (Varies slightly by year and tune)

Torque Output:

Approx. 14-16 Nm (Varies slightly by year and tune)

Fuel System

Carburetor Type:

Dell'Orto PHBH 24 (typical for P200E, may vary slightly)

Fuel Type:

Unleaded gasoline with 2-stroke oil mixture (typically 2-5% depending on oil type and manufacturer recommendation)

Fuel Delivery:

Gravity feed from fuel tank

🔧 Transmission

Standard

Transmission Type:

4-speed manual, rotary valve induction (typical for P200E)

Gear Selection:

Handlebar twist grip

Features

Clutch Type:

Multi-plate wet clutch, operated by left handlebar lever

Final Drive:

Gearbox with helical gears, driven by a primary pinion and ring gear, then via a primary drive chain to the rear wheel sprocket.

📐 Dimensions

Exterior

Overall Length:

Approx. 1,780 mm

Overall Width:

Approx. 750 mm (at handlebars)

Weights

Dry Weight:

Approx. 110-120 kg

🛡️ Safety Features

Ratings

Crash Test Data:

Not applicable to vintage scooters in the same manner as modern automobiles.

Active Features

Braking System:

Front: Drum brake; Rear: Drum brake. (Some later models may have had front disc brake upgrades available from the factory or aftermarket).

Passive Features

Frame Construction:

Monocoque steel chassis/bodywork providing structural rigidity.

💡 Technology Features

Infotainment

Infotainment System:

None. Basic analog instrumentation (speedometer, fuel gauge).

Driver Assistance

Driver Assistance Features:

None.

Connectivity

Connectivity Options:

None.

Lighting

Headlight Type:

Halogen (typically 35/35W or similar for the era).

🔧 Maintenance

Service Intervals

Oil Change Interval:

No oil change in the traditional sense; requires regular mixing of 2-stroke oil with fuel. Transmission oil change every 5,000-10,000 km.

Spark Plug Replacement:

Every 3,000-5,000 km, or as needed based on condition.

Air Filter Cleaning:

Regular cleaning or replacement, depending on type (e.g., foam vs. paper).

Fluid Specifications

Transmission Oil Type:

Hypoid gear oil SAE 80W/90 (API GL-4 or GL-5).

Fuel Mixture Ratio:

Typically 2% to 5% synthetic 2-stroke oil (e.g., 100ml per 5L of fuel for 2% mix). Consult manual for exact recommendation.

Known Issues

Common Wear Items:

Clutch plates, brake shoes, carburetor jets, swingarm bushings, engine mounts, electrical connectors.

Potential Problems:

Carburetor clogging, ignition coil failure, fuel line degradation, stator coil issues.

📚 Vehicle History

Brand Heritage

Parent Company History:

Piaggio & C. S.p.A. has a long history in Italian manufacturing, famously pioneering the Vespa scooter post-WWII.

Model Evolution

P-Series Lineage:

The P 200 E is part of the iconic 'P-range' which evolved from earlier Vespa models, known for their robust construction and touring capability.

Production

Manufacturing Origin:

Italy (primarily)

🏆 Awards & Recognition

Recognitions

Iconic Status:

Considered a classic and iconic scooter model, recognized for its durability and performance within its class.