Vehicle Segment:
Mid-size utility ATV, known for its versatility in work and recreational applications.
Target Audience:
Farm and ranch owners, hunters, recreational riders seeking a capable and reliable all-around ATV.
Key Competitors:
Honda Foreman, Yamaha Kodiak, Can-Am Outlander 400, Suzuki KingQuad 400.
Powertrain Emphasis:
The 'H.O.' designation typically signifies an engine tuned for increased performance over standard models.
Suspension Type:
Independent Front Suspension (IFS) and often a MacPherson strut rear suspension for improved ride quality and handling.
Drivetrain:
Often features Polaris's On-Demand All-Wheel Drive (AWD) system for optimal traction.
Utility:
Equipped with front and rear racks for cargo carrying, and a towing hitch for utility tasks.
Primary Coverage:
Workshop repair, maintenance, troubleshooting
Secondary Coverage:
Disassembly, inspection, rebuilding, assembly of components
Estimated Page Count:
Information not explicitly stated, but typically workshop manuals of this nature are extensive, ranging from 300-800+ pages.
Manual Type:
Workshop Manual / Service Manual / Repair Manual / Maintenance Manual / Factory Manual / Shop Manual / Technical Manual
Format:
PDF / WINZIP Download
Engine Systems:
Engine disassembly, inspection, repair, tuning, lubrication, cooling system (if applicable), exhaust system.
Fuel System:
Fuel pump, fuel injectors, carburetor (if applicable), fuel filter, fuel lines, fuel tank.
Transmission Drivetrain:
Primary drive, clutches, driveshafts, differentials (if applicable), AWD system components.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering linkage, tie rods, ball joints.
Braking System:
Hydraulic brake system, master cylinder, brake calipers, brake pads, brake lines, parking brake.
Electrical System:
Battery, charging system (stator, rectifier/regulator), ignition system, lighting, starter motor, switches, sensors, wiring diagrams.
Bodywork Chassis:
Frame, body panels, plastics, fenders, racks, seat, handle grips.
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, lubrication points, battery maintenance.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation (if applicable).
Repair Procedures:
Step-by-step instructions for component disassembly, inspection, repair, and reassembly of all major systems.
Technical Specifications:
Torque specifications, clearances, fluid capacities, diagnostic values, component dimensions.
Diagnostic Capability:
Advanced diagnostics for engine, electrical, and drivetrain issues, including troubleshooting charts.
Rebuild Capability:
Comprehensive instructions for engine, transmission, and differential rebuilds, including parts inspection criteria.
Electrical Diagrams:
Detailed wiring diagrams for all electrical components and systems.
๐ Manual Specifications
Compression Format:
WINZIP
Searchability:
Typically PDF manuals are text-searchable, allowing for quick information retrieval.
Print Quality Considerations:
PDF format allows for high-resolution printing of diagrams and text.
Binding Type:
N/A (Digital Download)
Paper Type Considerations:
N/A (Digital Download - printable on demand)
Operating Systems:
All versions of operating systems (Windows, macOS, Linux, iOS, Android) compatible with a PDF reader.
Devices:
Any device with a PDF reader (PC, laptop, tablet, smartphone).
โ๏ธ Engine Specifications
Engine Type:
4-stroke, liquid-cooled, SOHC, 4-valve, single-cylinder.
Engine Displacement:
398cc (approximately)
Bore X Stroke:
Specification typically found within the manual, likely around 83mm x 73mm.
Horsepower:
Estimated around 30-32 HP, with the 'H.O.' tune likely at the higher end of this range for its class.
Torque:
Specifications available in the manual, contributing to its pulling and climbing capability.
Fuel Delivery:
Electronic Fuel Injection (EFI) is standard on this model year for the 400 H.O.
Fuel Type:
Unleaded gasoline, octane rating typically 87 minimum.
Ignition Type:
Electronic CDI (Capacitor Discharge Ignition).
Cooling Method:
Liquid-cooled.
Oil Type:
SAE 10W-40 Synthetic or Mineral Oil (check manual for specific API classification, e.g., API SG or higher).
Transmission Type:
Automatic (CVT - Continuously Variable Transmission) with Engine Braking.
Drive Modes:
2WD/AWD selector (On-Demand AWD).
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P).
Cvt Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant or equivalent (refer to manual for exact specification).
Length:
Approx. 83 in. (210.8 cm)
Width:
Approx. 46 in. (116.8 cm)
Height:
Approx. 47 in. (119.4 cm)
Wheelbase:
Approx. 50.5 in. (128.3 cm)
Dry Weight:
Approx. 660 lbs. (299 kg)
Ground Clearance:
Approx. 11.25 in. (28.6 cm)
Towing Capacity:
1500 lbs. (680 kg)
Rack Capacity Front:
100 lbs. (45 kg)
Rack Capacity Rear:
200 lbs. (90 kg)
Atv Safety Standards:
Complies with ANSI/SVIA standards.
Braking System Type:
Hydraulic disc brakes, front and rear.
Parking Brake Mechanism:
Hand-operated, typically on the left handlebar or a dash-mounted lever.
Lighting:
Dual 50W halogen headlights, 25/10W taillight/brakelight.
Rollover Protection:
Standard ATV design, not equipped with a roll cage unless aftermarket.
Seat Belt Requirement:
Not equipped with seat belts; rider should wear a helmet and appropriate safety gear.
Infotainment Features:
Basic digital instrumentation display (speedometer, odometer, trip meter, fuel gauge, engine temp warning light, AWD indicator, gear indicator).
Traction Control:
On-Demand AWD system provides advanced traction management by automatically engaging front wheels when rear wheels slip.
Diagnostic Ports:
Likely has a diagnostic connector for service tools, detailed in the manual.
Engine Oil Change:
Every 100 hours or 12 months (whichever comes first). Initial break-in oil change may be recommended sooner.
Air Filter Cleaning:
Inspect every 20 hours, clean or replace as needed, more frequently in dusty conditions.
Spark Plug Replacement:
Typically at 100-200 hours or as indicated by performance issues, consult manual for specific gap and torque.
Cvt Belt Inspection:
Inspect every 50 hours for wear and damage.
Engine Oil Capacity:
Approx. 2.0 quarts (1.9 L) with filter change (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Capacity approx. 1.5 quarts (1.4 L).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Common Wear Items:
CVT belt, tie rod ends, ball joints, wheel bearings, brake pads, suspension bushings due to typical utility use.
Electrical Component Concerns:
Occasional issues with rectifier/regulator or starter solenoid, especially on older or heavily used units. Wiring harness integrity should be checked periodically.
Engine Performance Notes:
EFI systems are generally reliable, but can be sensitive to fuel quality or air intake restrictions. Check for intake leaks.
Polarรญs Atv Legacy:
Polaris has a long history in powersports, being one of the pioneers in the ATV market, known for innovation and ruggedness.
Sportsman Lineage:
The Sportsman line is Polaris's flagship utility ATV series, continuously evolving in design, features, and engine technology since its introduction.
Manufacturing Location:
Polaris vehicles are primarily manufactured in the United States.
