Segment:
Trail/Touring Snowmobile
Target Audience:
Trail riders, touring enthusiasts, and those seeking a comfortable and capable two-up snowmobile.
Key Competitors Era:
Ski-Doo Grand Touring, Yamaha Vector, Arctic Cat Bearcat.
Platform Focus:
The IQ chassis was Polaris's modern platform, emphasizing rider-forward ergonomics and improved handling.
Touring Orientation:
Designed for comfort over long distances, often featuring amenities like heated seats, a comfortable passenger seat, and ample storage.
Overall Coverage:
Comprehensive maintenance, troubleshooting, and repair procedures for the 2008 Polaris 600 IQ Touring snowmobile.
Estimated Page Count:
Extensive (typical Polaris service manuals of this era range from 500-1000+ pages)
Manual Type:
Factory Service Manual (FSM) / Workshop Manual
Format:
Printed (originally), Digital PDF likely available
Engine System:
Detailed coverage of the Polaris 600 Cleanfireยฎ engine, including disassembly, assembly, inspection, and adjustments.
Fuel System:
Fuel injection system diagnostics, fuel pump, injectors, throttle body, and related components.
Ignition System:
Ignition system components, troubleshooting, CDI unit, spark plugs, and timing.
Cooling System:
Liquid cooling system maintenance, radiator, hoses, thermostat, and water pump.
Exhaust System:
Exhaust system components, mufflers, and emissions control.
Drivetrain Transmission:
CVT (Continuously Variable Transmission) clutch service, belt inspection and replacement, primary and secondary clutch calibration.
Suspension Front:
IFS (Independent Front Suspension) components, shocks, springs, control arms, and alignment procedures.
Suspension Rear:
Pro-Rideโข rear suspension system, shock absorbers, springs, sliders, and track maintenance.
Steering System:
Steering post, tie rods, spindles, and steering linkage adjustments.
Brakes System:
Hydraulic brake system, calipers, master cylinder, brake fluid replacement, and bleeding procedures.
Electrical System:
Wiring diagrams, lighting, ignition switch, battery, starter, charging system, and instrumentation.
Bodywork Chassis:
Body panel removal and installation, chassis inspection, and general fitment.
Routine Maintenance:
Scheduled maintenance tasks, lubrication points, and checks.
Troubleshooting:
Diagnostic charts and step-by-step troubleshooting guides for common and uncommon issues.
Repair Procedures:
Detailed instructions for component disassembly, repair, and reassembly.
Component Replacement:
Guidance on replacing wear items and major components.
Adjustments Calibration:
Procedures for clutch calibration, suspension adjustments, and engine tuning.
Depth Of Coverage:
In-depth, covering from basic fluid checks to complete engine and driveline overhauls. Suitable for professional technicians and advanced DIY enthusiasts.
๐ Manual Specifications
Digital Format Quality:
High-resolution scans or native digital files, often searchable text for PDFs.
Print Quality Description:
Professional printing on durable paper stock, designed for workshop environments.
Binding Type Description:
Typically saddle-stitched or perfect bound for ease of use and durability.
Paper Type Description:
Heavyweight, glossy, or semi-gloss paper to withstand grease and dirt.
โ๏ธ Engine Specifications
Engine Type:
2-stroke, liquid-cooled, parallel-twin
Displacement:
599cc (approximate)
Bore X Stroke:
73.0 mm x 72.0 mm (typical for this engine family)
Cooling Method:
Liquid-cooled
Horsepower Range:
Approximately 120-130 HP (stock)
Torque Specifications:
Specific torque figures available in the manual.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Recommended Fuel:
Unleaded gasoline, 87 octane or higher (verify in manual)
Oil Injection:
ไธบ 2-stroke engine (e.g., Polaris VES - Variable Exhaust System)
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85 primary and P-90 secondary clutches.
Clutch Calibration:
Manual provides detailed specifications for clutch weights, spring tensions, and helix angles for optimal performance based on conditions.
Drive Belt Specifications:
Specific part numbers and inspection criteria for the drive belt (e.g., Polaris Part # 3211077 or similar).
Dashboard Features:
Digital instrumentation including speedometer, tachometer, odometer, trip meter, fuel gauge, and indicator lights.
Ignition System Type:
Digital CDI (Capacitor Discharge Ignition) for precise spark timing.
Electrical System Complexity:
Moderate complexity with integrated systems for ignition, lighting, and diagnostics.
Oil Change Interval:
Specific intervals for checking/topping up oil are detailed. Engine oil replacement is tied to engine rebuilds for 2-strokes.
Clutch Maintenance:
Regular inspection of drive belt, clutch sheave condition, and roller wear recommended annually or every 500 miles.
Track Maintenance:
Track tension adjustment and inspection for wear and damage every 500 miles or annually.
Engine Oil Type:
High-quality 2-stroke synthetic snowmobile oil (e.g., Polaris Premium 2-Stroke Oil or equivalent meeting API-TC / NMMA FC-W specifications - verify in manual).
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically 50/50 mix with distilled water. Specific Polaris P/N for coolant available.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid (verify in manual).
Common Wear Items:
Drive belt, carbides, hyfax, suspension bushings, shock seals, throttle cable.
Engine Considerations:
Proper pre-mix if oil injection is bypassed, careful attention to cooling system maintenance, and clutch alignment.
Polarish Legacy:
Polaris has a long history as a pioneer in the snowmobile industry, known for innovation and performance.
Iq Platform Introduction:
The IQ platform, introduced in the mid-2000s, represented a significant step forward in Polaris snowmobile design, offering a more rider-centric experience.
Manufacturing Location:
Manufactured by Polaris Industries in the USA.
