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Polaris 700 Dragon IQ 2008 Workshop Repair Service Manual

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$16.99
This manual covers the 2008 700 Dragon IQ snowmobile, a performance-oriented machine designed for trail and mountain riding. Built upon the advanced IQ platform, this model is recognized for its...
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Type: Atv
Vendor:
Polaris
Sku: 89472
Tags: 2008 700 Dragon IQ ATV Misc Polaris Powersports
Polaris 700 Dragon IQ 2008 Workshop Repair Service Manual
This manual covers the 2008 700 Dragon IQ snowmobile, a performance-oriented machine designed for trail and mountain riding. Built upon the advanced IQ platform, this model is recognized for its powerful 700cc Liberty twin-cylinder, liquid-cooled, two-stroke engine, delivering impressive acceleration and top-end speed. The snowmobile features an agile chassis with rider-forward ergonomics, complemented by the Phantom rear suspension and PRO-RIDE front suspension, engineered for optimal handling across diverse snow conditions. Its robust construction and focus on rider experience position it as a capable option for enthusiasts seeking exhilaration in winter environments. This comprehensive workshop repair service manual provides detailed guidance for maintaining and repairing all variants and configurations of the 2008 700 Dragon IQ. It covers essential areas including engine service, fuel and ignition systems, cooling, drivetrain, suspension, steering, brakes, and the electrical system. The manual includes step-by-step repair instructions, diagnostic procedures, troubleshooting guides, and crucial technical specifications such as torque values and clearances. It is an indispensable resource for DIY mechanics, owners, and professional technicians aiming to ensure the optimal performance and longevity of their 700 Dragon IQ snowmobile.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
700 Dragon IQ
Year:
2008
Vehicle Type:
Snowmobile
Codes
Platform Code:
IQ Platform
👋 Introduction
Market Position
Segment:
Performance Trail/Mountain Snowmobile
Competitive Analysis
Competitors 2008:
Arctic Cat M Series, Ski-Doo Summit, Yamaha Nytro M-TX
Key Features
Engine Performance:
Known for its powerful Liberty 700cc engine, offering strong acceleration and top-end speed.
Chassis Design:
Built on the agile Polaris IQ chassis, providing a rider-forward stance and excellent handling characteristics.
Suspension System:
Features the Phantom rear suspension and PRO-RIDE front suspension, optimized for varied snow conditions.
Manual Value Proposition
Target User:
DIY mechanics, snowmobile enthusiasts, and professional service technicians working on the 2008 Polaris 700 Dragon IQ.
📋 Manual Details
Coverage Areas
Primary Coverage:
2008 Polaris 700 Dragon IQ Snowmobile
Secondary Coverage:
All model variants and configurations of the 2008 700 Dragon IQ
Page Count
Estimated Pages:
Likely 500+ pages (typical for a comprehensive workshop manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed information on the Polaris 700cc Liberty twin-cylinder engine, including disassembly, assembly, inspection, and tuning.
Fuel System:
Carburetor (likely Mikuni VM34) service, cleaning, adjustment, and troubleshooting; fuel pump, fuel lines, and fuel tank maintenance.
Ignition System:
CDI, ignition coils, spark plugs, wiring diagrams, and diagnostic procedures.
Cooling System:
Liquid cooling system maintenance, radiator, coolant flow, thermostat, and water pump service.
Exhaust System:
Exhaust pipe inspection, silencer maintenance, and associated hardware.
Drivetrain:
Primary and secondary clutch (CVT) service, alignment, weights, springs, and engagement/disengagement characteristics. Chaincase service, lubrication, and chain tension adjustment.
Suspension:
Front and rear suspension component inspection, shock absorber service, spring replacement, and alignment procedures.
Steering:
Steering post, tie rods, spindle inspection, lubrication, and alignment adjustments.
Brakes:
Hydraulic brake system service, caliper overhaul, brake fluid replacement, pad inspection, and rotor maintenance.
Electrical System:
Complete wiring diagrams, lighting system, battery maintenance, starter motor, charging system, and accessory circuits.
Bodywork And Chassis:
Body panel removal and installation, seat, windshield, handlebars, and chassis component inspection.
Procedures Included
Maintenance:
Scheduled maintenance tasks, lubrication points, filter changes, and general upkeep procedures.
Troubleshooting:
Diagnostic flowcharts and step-by-step troubleshooting guides for common and uncommon issues.
Repair:
Detailed instructions for component repair, replacement, and assembly/disassembly of all major systems.
Adjustments:
Carburetor tuning, clutch adjustments, chaincase tension, steering alignment, and brake adjustments.
Diagnostics:
Procedures for diagnosing electrical faults, engine performance issues, and drivetrain malfunctions.
Technical Depth
Depth:
Comprehensive: Covers everything from basic routine maintenance to complete engine overhauls and advanced electrical diagnostics.
Detail Level:
Includes torque specifications, clearances, timing marks, and detailed component drawings.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for efficient information retrieval.
Print Quality
Print Readability:
Designed for clear printing, ensuring legibility of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
700cc Liberty Liquid-Cooled, Twin-Cylinder, 2-Stroke
Bore X Stroke:
80 mm x 68 mm (Typical for 700 Liberty Twin)
Displacement:
699 cc
Performance
Horsepower Estimate:
~130-140 HP (Estimate, varies by tuning and conditions)
Cooling Method:
Liquid-Cooled
Fuel System
Carburetor Type:
Twin Mikuni VM34
Fuel Type:
Unleaded Gasoline (91 Octane or higher recommended)
Oil System
Oil Injection:
Variable Ratio Oil Injection System
Starter
Starter Type:
Electric Starter
🔧 Transmission
Standard
Type:
CVT (Continuously Variable Transmission) - Polaris P85/P90 or similar
Optional
Optional Transmissions:
N/A for this model
Features
Clutch System:
Variable Rate Driveshaft (VRS) and Variable Rate Driven (VRD) clutches. Manual reverse engagement.
Chaincase:
Chaincase with multi-gear reduction (e.g., 2.0:1 or similar).
Fluid Specifications
Chaincase Fluid:
Polaris Premium Syn-2 Stroke Oil or equivalent (check specific manual for exact type, often SAE 30 or 5W-30)
📐 Dimensions
Exterior
Track Width Estimate:
Approximately 42.5 inches
Track Length Estimate:
136 inches (Common for Dragon models)
Track Height Estimate:
1.25 - 1.5 inches (Deep lug for powder)
Weights
Dry Weight Estimate:
~440-460 lbs
🛡️ Safety Features
Ratings
Safety Standards:
Complies with applicable industry safety standards for snowmobiles.
Active Features
Braking System:
Hydraulic disc brake with vented rotor.
Throttle Control:
Thumb throttle with safety detents.
Passive Features
Chassis Structure:
Durable chassis and bodywork designed for rider protection.
Handlebar Design:
Ergonomic handlebar with comfortable grips and safety tethers.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with speedometer, tachometer, fuel gauge, coolant temperature, clock, and diagnostic indicators.
Driver Assistance
Throttle Mechanism:
Ergonomic thumb throttle for precise control.
Connectivity
Accessory Power:
Typically includes a 12V accessory outlet for charging devices or powering accessories.
🔧 Maintenance
Service Intervals
Initial Break In:
Typically 10-20 hours or 200-300 miles, involving gradual acceleration and varied RPMs.
Oil Change:
Regular oil level checks are crucial for 2-stroke oil injection systems. Two-stroke oil needs replenishment as needed.
Clutch Inspection:
Inspect primary and secondary clutches annually or every 1000 miles for wear on buttons, rollers, and belts.
Spark Plug Replacement:
Recommended every 100-200 hours or as needed based on inspection.
Chaincase Fluid Change:
Typically every 1-2 years or 1000-2000 miles.
Fluid Specifications
Coolant Type:
Polaris Coolant or a high-quality ethylene glycol coolant (e.g., Peak, Prestone) with corrosion inhibitors, typically a 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid
Known Issues
Clutch Wear:
Clutch components (weights, bushings, springs) can wear over time, affecting performance. Proper cleaning and lubrication are key.
Suspension Bushings:
Wear in suspension pivot points and bushings can lead to play and affect handling.
Track Tension:
Incorrect track tension can lead to premature wear on the track, hyfax, and suspension components.
Carburetor Tuning:
Requires periodic cleaning and adjustment, especially if the machine sits for extended periods or uses different fuel types.
📚 Vehicle History
Brand Heritage
Polaris History:
Polaris Industries is a leading manufacturer of powersports vehicles, with a long history dating back to 1954.
Model Evolution
Iq Platform:
The IQ platform was a significant advancement for Polaris, introducing rider-forward ergonomics and improved handling.
Dragon Series:
The Dragon series represented Polaris's high-performance, deep-snow oriented models, emphasizing power and agility.
Production
Production Era:
The 2008 model year was part of the peak era for this generation of Polaris snowmobiles.
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