Model Class:
Polaris IQ platform, known for its advanced chassis and rider comfort in the touring segment.
Key Competitors 2007:
Ski-Doo Grand Touring, Yamaha Vector LTX, Arctic Cat Panther.
Touring Focus:
Designed for long-distance comfort with features like a comfortable seat, storage, and wind protection.
Chassis Technology:
Utilizes Polaris's IQ chassis, emphasizing a balanced and responsive ride.
Target User:
Professional service technicians, dealership mechanics, and experienced DIY snowmobile owners.
Engine System:
Engine overhaul, diagnostics, tuning, lubrication, cooling, fuel delivery, ignition
Drivetrain System:
Clutch (Drive and Driven), Chaincase, Sprockets, Drive Shaft, Track system
Suspension System:
Front Suspension (IFS), Rear Suspension (Pro-Ride), Shocks, Springs, Bushings, Alignment
Electrical System:
Ignition system, lighting, battery, charging system, starting system, sensors, ECU, wiring diagrams
Braking System:
Hydraulic brake system, caliper, master cylinder, brake fluid, brake lines, rotor
Steering System:
Handlebars, steering post, tie rods, skis, ski spindles
Fuel System:
Fuel tank, fuel pump, fuel lines, injectors/carburetors
Bodywork And Chassis:
Body panels, seat, handlebars, chassis components, decals
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, track tension adjustment, lubrication points
Diagnostic Procedures:
Troubleshooting guides, error code interpretation, symptom-based diagnostics
Repair Procedures:
Component removal, installation, and overhaul for all major systems
Rebuild Procedures:
Engine rebuild, transmission overhaul, suspension component rebuilding
Depth Of Information:
Comprehensive, suitable for professional technicians and advanced DIY mechanics
Diagnostic Tools Required:
Specifies required tools, including diagnostic interfaces and specialty equipment
Torque Specifications:
Detailed torque specifications for all critical fasteners
Clearances And Tolerances:
Precise specifications for critical component clearances and wear tolerances
Document Resolution:
High-resolution scans for clarity and detail (typical for professional manuals)
Binding:
N/A (Digital PDF Download)
Paper Quality:
N/A (Digital PDF Download)
Text Searchable:
Yes (Typically, PDF manuals are text-searchable for efficient information retrieval)
Bookmark And Index:
Likely includes bookmarks and an index for easy navigation
Engine Type:
2-Stroke, Parallel-Twin (Likely Liberty 600 or 700 series)
Engine Displacement:
Typically 599cc or 698cc for the Liberty engine family in this era.
Horsepower:
Approximately 120-140 HP (depending on specific engine variant)
Torque:
Sufficient for touring and hauling, detailed in manual.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (Octane rating specified in manual)
Oil System:
Autolube (2-stroke oil injection system)
Cooling System:
Liquid-cooled
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris Variable Transmission (PVT)
Optional Transmissions:
N/A (CVT is standard for this model type)
Clutch System:
Drive clutch (e.g., P-85) and driven clutch (e.g., TEAM Tied) for optimized power delivery across varying speeds.
Gear Reduction:
Chaincase with specific gear reduction ratios detailed in the manual.
Chaincase Oil:
Specific gear oil type and viscosity (e.g., Polaris AGL 75W-90 or equivalent) required.
Overall Length:
Varies by track length, but typically around 120-130 inches.
Overall Width:
Typically around 48 inches.
Dry Weight:
Estimated 450-500 lbs (without fluids and rider).
Curb Weight:
Higher than dry weight, including fluids.
Cargo Capacity:
Features integrated storage solutions for touring, details in manual.
Track Dimensions:
Commonly 136-inch length, 1.5-inch lug height, 15-inch width.
Crash Test Ratings:
Snowmobiles are not subject to standardized automotive crash testing like cars.
Braking System Type:
Hydraulic disc brake, providing reliable stopping power.
Throttle Safety:
Thumb throttle with safety interlock.
Kill Switch:
Engine kill switch with lanyard for rider safety.
Lighting:
Headlights, taillights, and brake lights for visibility.
Windshield:
Tall windshield for rider protection from wind and elements.
Instrument Cluster:
Digital or analog gauge cluster displaying speed, RPM, fuel level, engine temp, etc.
Ignition System:
CDI ignition system with electronic timing.
Diagnostic Port:
On-board diagnostic capabilities for engine management and fault codes.
Initial Service:
Break-in service typically at 500 miles or 10 hours. Detailed in the owner's manual and covered in this service manual.
Oil Change Interval:
Engine oil and filter replacement typically every 100-150 hours or annually. Specifics are critical and found in the manual.
Spark Plug Replacement:
Recommended at regular intervals or based on performance checks, detailed in the manual.
Clutch Maintenance:
Periodic inspection and cleaning of drive and driven clutches, belt inspection and replacement.
Engine Oil Type:
Specific 2-stroke synthetic oil injection blend (e.g., Polaris PS-4 Synthetic).
Coolant Type:
Ethylene Glycol based antifreeze, specific mixture ratio and type provided in manual.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Common Wear Items:
Track, hyfax (slider wear), carbides, drive belts, suspension bushings.
Efi System Considerations:
Potential for fuel injector clogging or sensor issues requiring cleaning and diagnostics.
Polaris History:
Polaris Industries is a long-standing American manufacturer founded in 1954, known for its leadership in snowmobiles, ATVs, and powersports vehicles.
Iq Platform Introduction:
The IQ platform was a significant redesign for Polaris, introduced in the mid-2000s, emphasizing improved handling, rider ergonomics, and chassis stiffness.
Production Location:
Polaris snowmobiles are primarily manufactured in the USA, including their Minnesota facilities.
