Target Audience:
Polaris snowmobile owners, technicians, and DIY enthusiasts
Value Proposition:
Provides factory-level repair and maintenance information for a wide range of 2006 Polaris models, offering significant cost savings compared to dealership services.
Feature List:
Comprehensive coverage, detailed diagrams, troubleshooting guides, downloadable format.
Engine Overhaul:
Complete tear down and rebuild procedures
Fuel System:
Carbureted and Fuel Injected (EFI) models
Electrical System:
Ignition, charging, lighting, sensors
Drivetrain:
Clutching, drive system, track assembly, suspension components
Chassis Body:
Frame, body panels, handlebars, seating
Suspension:
Front and rear suspension systems, including shocks, springs, linkage, and adjustment procedures.
Steering:
Handlebar and steering linkage components, including steering post and ski alignment.
Lubrication System:
Oil injection system diagnostics and maintenance for carbureted and EFI models.
Exhaust System:
Details on exhaust pipe and muffler maintenance, gasket replacement, and potential performance tuning aspects.
Maintenance:
Scheduled maintenance, fluid changes, lubrication
Troubleshooting:
Diagnostic procedures, error code interpretation, common problem fixes
Repair:
Step-by-step repair instructions for all major components
Installation:
Installation guides for common parts and accessories
Diagnostics:
Systematic troubleshooting guides for various operational problems, including no-spark conditions, poor performance, and starting issues.
Rebuilds:
Detailed, step-by-step instructions for engine internal component rebuilds (e.g., piston and ring replacement, crankshaft seals).
Depth:
Comprehensive, covering complete rebuilds to routine maintenance
Visuals:
Includes pictures and part diagrams
Data Availability:
Torque specifications, fluid capacities, technical data charts
Specifications:
Includes essential technical specifications such as bore, stroke, compression ratios, ignition timing, spark plug gap, and valve clearances (where applicable).
Torque Values:
Precise torque specifications for critical fasteners throughout the snowmobile.
Engine Variants:
Covered engines range from 340cc to 900cc, including Cleanfire engines and various configurations (carbureted and EFI).
Power Output:
Horsepower and torque figures vary by specific model and engine displacement (e.g., 500cc, 600cc HO, 700cc, 900cc) and are detailed within the manual.
Fuel Delivery:
Carbureted (various jetting configurations) and Electronic Fuel Injection (EFI) systems
Efi Details:
Specifics on EFI sensor locations, troubleshooting, and potential adjustments for fuel injected models.
Key Components:
Pistons, cylinders, crankshaft, connecting rods (conrods), reed valves, ignition system (CDI, magneto), exhaust system, cooling systems (air/liquid).
Specific Engines Covered:
Includes engines like the Polaris 500cc, 550cc, 600cc (including HO and Cleanfire variants), 700cc, and 900cc.
Transmission Type:
CVT (Continuously Variable Transmission) with Polaris P-85/P-90 primary and TEAM secondary clutches.
Optional Features:
Reverse gear systems on select models.
Clutch Service:
Detailed procedures for clutch inspection, adjustment, replacement, and tuning are included.
Track Width Options:
Various track widths are covered, including standard and 'Widetrack' configurations (e.g., 15" vs 20" track widths).
Dry Weight:
Dry weight varies significantly by model and engine size, ranging from approximately 450 lbs for smaller models to over 550 lbs for larger, touring, or RMK variants. Specific weights detailed per model.
Ski Stance:
Ski stance varies by model; manual provides specifications.
Safety Standards:
Adherence to snowmobile safety standards for the period; manual covers safety warnings and precautions.
Braking System:
Hydraulic disc brake systems, detailing brake pad replacement, fluid specifications, and bleeding procedures.
Emergency Stop:
Information on the emergency kill switch/tether cord system.
Display Systems:
Basic instrument clusters typically included speedometer, tachometer, odometer, coolant temperature, and indicator lights. Advanced infotainment features were not standard.
Assist Features:
Features like electric start (on some models) and reverse are covered.
Wiring Schematics:
Detailed wiring schematics for troubleshooting electrical systems, ignition, lighting, and EFI components.
Scheduled Maintenance:
The manual provides detailed recommended service intervals for tasks such as spark plug inspection/replacement, clutch maintenance, chain case lubrication, track tension adjustment, and coolant checks (if liquid-cooled).
Clutch Maintenance:
Recommended intervals for clutch inspection, cleaning, and roller/weight maintenance.
Engine Oil:
Specific 2-stroke oil recommendations (e.g., Polaris VES oil or equivalent API-TC certified synthetic 2-stroke oil). The manual will specify required oil type and mix ratio (if applicable, though most 2006 models used oil injection).
Coolant:
For liquid-cooled models, the manual will specify the type and mixture ratio of antifreeze/coolant (typically ethylene glycol based, 50/50 mix).
Chaincase Oil:
Specific viscosity grade and type for the chaincase lubricant (e.g., Polaris Synthetic Chaincase Lubricant or an equivalent).
Common Wear Items:
Common wear items include drive belts, carbides, hyfax, suspension bushings, and clutch components. The manual provides inspection procedures for these.
Engine Specific Notes:
Specific notes on Cleanfire engine maintenance, reed valve inspection, and potential issues related to fuel quality or oil delivery systems.
Battery Maintenance:
Guidance on battery charging, inspection, and replacement for electric start models.
Polaris Legacy:
Polaris has a long history in snowmobile manufacturing, known for innovation and performance across various snow conditions and riding styles.
2006 Platform:
The 2006 model year saw Polaris utilizing its established chassis designs (e.g., RMK, Edge, Fusion) and evolving its Cleanfire engine technology.
Manufacturing Details:
Manufacturing typically occurred in the USA. Specific plant locations for 2006 models may be found in supplementary materials or within the manual's introduction.
