2008 Polaris Phoenix Sawtooth 200 ATV Repair Manual

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The 2008 Phoenix Sawtooth 200 is a recreational All-Terrain Vehicle (ATV) designed for trail riding and general utility use. As part of the first generation of Phoenix models, it offered...

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Type: Atv

Vendor:

Sku: 137895

Tags: 2008 ATV Phoenix Polaris Powersports Sawtooth 200 Sawtooth Models

Product variants

Description

The 2008 Phoenix Sawtooth 200 is a recreational All-Terrain Vehicle (ATV) designed for trail riding and general utility use. As part of the first generation of Phoenix models, it offered a balance of performance and affordability, competing with similar offerings from major powersports manufacturers. Key features include an automatic transmission, likely shaft drive, electric start, and a comfortable riding position, all contributing to its reputation as a capable and accessible ATV for its class. The manufacturer has a history of innovation, and the Phoenix line served as an important platform in their ATV development. This comprehensive factory service and repair manual provides in-depth guidance for the 2008 Phoenix Sawtooth 200. It covers all essential maintenance procedures, from routine oil changes and filter replacements to drive chain adjustments and spark plug servicing. The manual also details complex repair and rebuild instructions for major systems, including the engine, fuel system, transmission, steering, suspension, electrical, and braking systems. Additionally, it includes troubleshooting guides, technical specifications, and safety guidelines, making it an indispensable resource for owners and technicians seeking to maintain, diagnose, and repair this ATV.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Phoenix Sawtooth 200

Year:

Vehicle Type:

ATV (All-Terrain Vehicle)

Generation

Generation Identifier:

First Generation

Codes

Vin Code:

Not Applicable to Manual Coverage

👋 Introduction

Market Position

Positioning:

The 2008 Polaris Phoenix Sawtooth 200 was positioned as an entry-level to mid-range recreational ATV, offering a balance of performance and affordability for trail riding and general utility use.

Competitive Analysis

Competitors:

Competed with similar offerings from Yamaha (e.g., Bruin 250), Suzuki (e.g., King Quad 300), Kawasaki (e.g., Bayou 220), and Honda (e.g., FourTrax 250).

Key Features

Features:

Automatic transmission, shaft drive (likely), electric start, comfortable seating position, and a capable suspension for its class.

Manual Value Proposition

Value:

Provides essential OEM-level repair and maintenance information, enabling owners to perform their own servicing, reduce costs, and extend the lifespan of their ATV.

📋 Manual Details

Coverage Areas

Manual Scope:

Comprehensive Service, Repair, and Maintenance for the 2008 Polaris Phoenix Sawtooth 200 ATV

Page Count

Estimated Page Count:

Variable (OEM manuals typically range from 300-600 pages depending on complexity)

Manual Type

Type:

OEM Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine:

Engine removal/installation, disassembly, assembly, tuning, component diagnostics, cylinder head, crankshaft, piston, valve train

Fuel System:

Carburetor inspection, cleaning, adjustment, fuel pump, fuel lines, fuel filter replacement

Lubrication And Cooling:

Oil pump, oil filter, oil cooler (if equipped), coolant system diagnosis, radiator, water pump, thermostat

Transmission Drivetrain:

Transmission inspection, disassembly, assembly, gear ratios, drive chain adjustment, sprocket replacement, differential maintenance (if applicable)

Steering:

Steering system diagnosis, tie rod ends, steering column, handlebar assembly, alignment procedures

Suspension Shocks:

Front and rear shock absorber service, spring replacement, suspension linkage inspection and maintenance, A-arm bushings

Electrical System:

Wiring diagrams, battery service, charging system (stator, regulator/rectifier), ignition system (CDI, spark plug), lighting, starter motor, fuses, relays

Braking System:

Brake caliper service, brake pad replacement, brake fluid flush and bleeding, master cylinder inspection, brake lines

Bodywork Chassis:

Body panel removal/installation, fender repairs, seat maintenance, frame inspection, skid plates

Intake Exhaust:

Air filter service, intake manifold inspection, muffler and exhaust pipe maintenance

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, chain lubrication/adjustment, tire pressure checks, spark plug replacement, battery care

Troubleshooting:

Diagnostic flowcharts, common problem identification and solutions, symptom-based troubleshooting guides

Repair Rebuild:

Step-by-step instructions for major component repairs and overhauls, including engine, transmission, and suspension

Component Replacement:

Detailed guides for replacing wear items and faulty components across all major systems

Technical Specifications:

Torque specifications, clearance measurements, fluid capacities, electrical values (e.g., resistance, voltage)

Technical Depth

Depth:

Comprehensive, covering all aspects from basic tune-ups to complete engine and transmission rebuilds. Suitable for DIY mechanics and professional technicians.

📊 Manual Specifications

File Format

Format:

Searchability:

Likely text-searchable if properly OCR'd, allowing for quick information retrieval.

Print Quality

Quality:

Dependent on original OEM publication and digital conversion. Typically high-resolution for diagrams and text.

Binding Type

Binding:

N/A (Digital PDF Download)

Paper Type

Paper Type:

N/A (Digital PDF Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, four-stroke, single-cylinder, SOHC

Displacement:

Approximately 197cc (Exact bore/stroke to be confirmed in manual)

Bore X Stroke:

Refer to Manual for Specifics

Compression Ratio:

Refer to Manual for Specifics

Performance

Horsepower:

Estimated 15-20 HP (Specific figures require manual lookup)

Torque:

Refer to Manual for Specifics

Fuel System

Fuel Delivery:

Carburetor (Likely Keihin or similar, model specific)

Fuel Type:

Unleaded Gasoline

Carburetor Model:

Refer to Manual for Specific Model and Jetting

Lubrication System

Oil Type:

SAE 20W-50 or 10W-40 Motorcycle/ATV Specific Oil Recommended (Refer to Manual for Exact Specification)

Oil Capacity:

Refer to Manual for Specific Capacity (Typically 1.5 - 2 Liters)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission) with Reverse

Drive Type:

Shaft Drive (Likely 2WD, RWD)

Features

Gear Selection:

Forward, Neutral, Reverse

Cvg Belt Maintenance:

Inspection, replacement procedures, and alignment checks are covered in the manual.

📐 Dimensions

Exterior

Length:

Refer to Manual for Specifics

Width:

Refer to Manual for Specifics

Height:

Refer to Manual for Specifics

Weights

Dry Weight:

Refer to Manual for Specifics (Likely in the 300-350 lbs range)

Ground Clearance:

Refer to Manual for Specifics

Cargo

Rack Capacity Front:

Refer to Manual for Specifics

Rack Capacity Rear:

Refer to Manual for Specifics

Wheels Tires

Front Tire Size:

Refer to Manual for Specifics (Commonly 22x7-10 or similar)

Rear Tire Size:

Refer to Manual for Specifics (Commonly 22x10-10 or similar)

Wheel Bolt Pattern:

Refer to Manual for Specifics

🛡️ Safety Features

Ratings

Safety Standards:

Manufactured to meet applicable ATV safety standards of the time. Specific certifications are detailed in the OEM manual.

Active Features

Braking System Type:

Hydraulic Disc Brakes (Front and Rear, typically)

Passive Features

Lighting:

Headlights, Taillight/Brake Light

Handlebar Design:

Ergonomically designed for rider control.

💡 Technology Features

Infotainment

Features:

Basic functionality, focused on performance and utility rather than advanced infotainment. May include basic digital display for speed, odometer, and warning lights.

Driver Assistance

Features:

No advanced driver-assistance systems expected. Focus is on rider control and feedback.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Initial Service:

Refer to manual for break-in service schedule (typically after first 20 hours or 100 miles).

Engine Oil Change:

Every 100 hours or annually (whichever comes first), or more frequently with heavy use (Refer to Manual).

Spark Plug Inspection Replacement:

Every 100 hours or annually. Use recommended plug type (e.g., NGK CR7HSA).

Air Filter Cleaning Replacement:

Clean every 50 hours, replace as needed. Use genuine Polaris air filter or equivalent.

Drive Chain Lubrication Adjustment:

Lubricate every 20 hours or after washing/heavy use. Adjust slack as per manual specifications (typically 1/2" to 1" slack).

Fluid Specifications

Engine Oil:

SAE 20W-50 Motorcycle/ATV Oil (API SG or higher) recommended. Consult manual for specific viscosity based on temperature range.

Brake Fluid:

DOT 3 or DOT 4 Hydraulic Brake Fluid (Refer to Manual for Exact Type).

Gearcase Oil:

Refer to Manual for Specific Gearcase Lubricant Type and Capacity.

Known Issues

Common Wear Items:

CVT belt wear, brake pad wear, tie rod end wear, suspension bushings, drive chain and sprockets.

Engine Performance Tips:

Regular carburetor cleaning and adjustment, correct spark plug gap, and fresh fuel are critical for optimal performance.

📚 Vehicle History

Brand Heritage

Brand History:

Polaris Industries Inc. is a long-standing American manufacturer of powersports vehicles, known for its innovation and wide range of ATVs, snowmobiles, and UTVs.

Model Evolution

Model Lineage:

The Phoenix model line often served as an introductory platform for Polaris, preceding models like the Sportsman and Scrambler in their development. The Sawtooth designation typically indicated a more sporty or trail-oriented configuration.

Production

Manufacturing Location:

Polaris ATVs are primarily manufactured in the USA.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Specific awards for the 2008 Phoenix Sawtooth 200 are not widely publicized, typical for entry-level models. Polaris generally receives recognition for overall brand innovation and product quality.