2004 Polaris Ranger ATV Service and Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: Ranger Year: 2004 Generation: N/A Models Covered Models: Ranger TM, Ranger 2X4, Ranger 4X4, Ranger 6X4 📋 Manual Details Manual Information Manual Type:...

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Type: Atv

Vendor:

Sku: 25159

Tags: 2004 420 Atv Case Construction Polaris Ranger Skid Steer Loaders

Product variants

Description

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Ranger

Year:

Generation:

Models Covered

Models:

Ranger TM, Ranger 2X4, Ranger 4X4, Ranger 6X4

📋 Manual Details

Manual Information

Manual Type:

Service and Repair Manual

Language:

English

Page Count:

Format:

Delivery

Delivery Method:

Instant Download

Navigation

Navigation Features:

Bookmarked chapters, numbered instructions, bold figured numbers, numbered table of contents

Content

Content Focus:

Repair procedures, critical service information, illustrations, exploded diagrams, drawings, photos

⚙️ Engine Specifications

General

Engine Type:

Internal Combustion (Specific type not detailed, likely gasoline)

Displacement:

Not explicitly stated, but common for this era Ranger models would be around 500cc-700cc.

Power:

Not explicitly stated.

Cooling System

Cooling System:

Liquid-cooled (implied by presence of radiator and coolant in description).

Fuel System

Fuel System:

Carbureted (explicitly mentioned).

Ignition

Ignition System:

Magneto (mentioned).

🔧 Transmission

Drivetrain

Type:

Automatic Variable Transmission (CVT) - implied by clutch components and typical ATV design.

Gears:

N/A (CVT)

Drive Configurations:

2WD, 4WD, 6X4 (mentioned in models covered).

Gearcase:

Covered in manual.

📐 Dimensions

General

Length:

Not explicitly stated, but typical for a Ranger of this era.

Width:

Not explicitly stated, but typical for a Ranger of this era.

Height:

Not explicitly stated, but typical for a Ranger of this era.

Weight:

Not explicitly stated, but typical for a Ranger of this era.

🔧 Maintenance

Lubrication

Oil Type:

Refer to manual for specific viscosity and type.

Oil Capacity:

Refer to manual for specific capacity.

Filters

Oil Filter:

Mentioned as a service item.

Brakes

Brake System:

Hydraulic, front and rear brakes covered.

Clutch

Clutch Type:

Primary and driven clutch components covered.

Tires

Tire Information:

Tires and wheel bearings mentioned as service items.

📄 Components

Steering

Steering System:

Steering post and related components covered.

Electrical

Electrical System:

Covers electrical components, including taillight and starter motor.

Exhaust

Exhaust System:

Covered.

Fuel Tank:

Covered.

Cooling

Radiator:

Mentioned as a service item.

Engine Internal

Pistons Crankshaft:

Covered.

Carburetor:

Covered, including carburettor kits.