The Polaris Sportsman 335, produced in 2000, is a capable All-Terrain Vehicle (ATV) designed for utility and recreational trail riding, light farm work, and general outdoor activities. As part of a well-regarded Sportsman line, this model is known for its versatility and comfort. It features a liquid-cooled, 4-stroke, single-cylinder engine with approximately 335cc displacement, delivering an estimated 20-25 horsepower, coupled with a Variable Transmission (PVT) automatic transmission and a selectable 2WD/4WD shaft drive system. Its robust engineering, typical of powersports vehicles, ensures reliable performance in various demanding conditions, positioning it as a strong contender in the ATV market alongside competitors like Honda, Yamaha, Suzuki, and Kawasaki.
This comprehensive parts manual, written in English, serves as an essential resource for owners and technicians working with the Polaris Sportsman 335 models AC, AD, AE, and AF from the year 2000. It provides detailed parts identification through exploded views and assembly schematics, listing OEM part numbers crucial for accurate ordering and efficient repairs. The manual covers a wide array of vehicle systems, including engine assemblies, drivetrain components, chassis and suspension parts, electrical systems, and bodywork. By offering precise component-level breakdowns, this manual is instrumental in maintaining the longevity and optimal performance of the Polaris Sportsman 335, ensuring correct part sourcing for all maintenance and repair activities.
Model Codes:
AC, AD, AE, AF
Manual Product Name:
Polaris Sportsman-335-AC-AD-AE-AF Parts Manual 2000 rev-03
Vehicle Type:
All-Terrain Vehicle (ATV)
Target Audience:
Owners, technicians, and enthusiasts of the 2000 Polaris Sportsman 335 for parts identification and ordering.
Competitors Atv Segment:
Honda FourTrax, Yamaha Warrior, Suzuki QuadSport, Kawasaki Bayou.
Manual Value Proposition:
Ensures accurate part ordering, aiding in efficient and correct repairs and maintenance for the Polaris Sportsman 335.
Vehicle Target Use:
Utility and recreational trail riding, light farm work, and general outdoor activities.
Primary Coverage:
Parts identification and cataloging for Polaris Sportsman 335 models AC, AD, AE, AF, year 2000.
Secondary Coverage:
Engine assemblies, chassis components, electrical systems, accessories, and bodywork.
Estimated Page Count:
Estimated 150-250 pages (typical for a detailed parts manual of this era).
Manual Type:
Parts Manual / Parts Catalog
Delivery Method:
Download
Operating Systems:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
Engine Components:
Engine assemblies, carburetor, fuel system components, ignition system, starting system, cooling system, exhaust components.
Drivetrain:
Transmission, primary reduction gear, drive shaft, rear axle, differential components, drive train parts.
Chassis And Suspension:
Front and rear suspension, forks, struts, swingarm, wheels, tires, steering components, brakes (front and rear), brake system parts.
Electrical System:
Lighting (headlights, taillights), battery, charging system (rectifier, stator, magneto), ignition coil, switches, fuses.
Bodywork And Controls:
Body panels, fenders, plastics, handlebars, throttle cable, seat, plastics.
Parts Identification:
Exploded views showing component location and relationship, part numbers for ordering.
Assembly Schematics:
Schematics of engine and other major assemblies.
Maintenance Reference:
Indirectly supports maintenance by providing correct part numbers for replacement components.
Depth Of Information:
Detailed component-level breakdown with precise OEM part numbers for a 2000 Polaris Sportsman 335.
Application Focus:
Primarily focused on parts sourcing and identification for repair and maintenance activities.
File Quality:
High-resolution PDF for clear viewing of exploded diagrams and part numbers.
Searchability:
Likely searchable by part number or description if OCR'd.
Print Readability:
Optimized for digital viewing, printable for workshop use.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Engine Type:
4-stroke, Single Cylinder
Displacement:
Approximately 335cc
Bore X Stroke:
Not explicitly stated in product description, but typical for this class.
Cooling System:
Liquid-cooled (typical for this model range)
Horsepower:
Estimated 20-25 HP (typical for 335cc ATV of this era).
Torque:
Not explicitly stated in product description.
Fuel Delivery:
Carburetor (indicated by 'carburetor' keyword in description).
Ignition Type:
CDI (Capacitor Discharge Ignition) likely, with magneto.
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
Shaft Drive, 2WD/4WD Selectable (likely with 'on-demand' 4WD).
Gear Selection:
High, Low, Neutral, Reverse, Park.
Length:
Not specified in product information, but typically around 73-78 inches for this model.
Width:
Not specified in product information, but typically around 46-48 inches.
Dry Weight:
Not specified, but typically around 550-600 lbs.
Payload Capacity:
Not specified, but typically around 200-300 lbs.
Towing Capacity:
Not specified, but typically around 600-800 lbs.
Safety Standard:
ATV safety standards of the era, ANSI/SVIA compliance.
Braking System:
Hydraulic disc brakes (front and rear).
Lighting:
Dual headlights, taillight/brake light.
Ergonomics:
Handlebar design for control and comfort.
Infotainment System:
N/A (Basic ATV model of its era, no advanced infotainment).
Driver Assistance Features:
N/A (No electronic driver aids).
Connectivity Features:
N/A.
Engine Control:
Carburetor based fuel and air mixture control, CDI ignition timing.
Oil Change Interval:
Typically every 100 hours or 6 months, refer to specific service manual for exact intervals.
Spark Plug Maintenance:
Check and gap spark plug at regular intervals.
Air Filter Maintenance:
Frequent inspection and cleaning/replacement depending on usage conditions.
Engine Oil Type:
Polaris Premium 4-Stroke Synthetic 0W-40 or equivalent API SG/SH/SJ oil. Check manual for exact viscosity and API rating.
Engine Oil Capacity:
Typically around 2.0-2.5 quarts (1.9-2.4 liters) including filter. Verify with manual.
Coolant Type:
Ethylene Glycol-based antifreeze (e.g., Polaris brand or equivalent) mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Type:
Typically SAE 10W-40 or 20W-50 synthetic gearcase oil, check specific manual for Polaris's recommendation.
Common Wear Items:
Brake pads, tires, suspension bushings, drive belt (PVT).
Potential Reliability:
Early Polaris models could sometimes have electrical gremlins or starter issues, but the Sportsman line is generally robust.
Brand Focus:
Polaris is a well-established American manufacturer of powersports vehicles, including ATVs, snowmobiles, and motorcycles.
Sportsman Lineage:
The Sportsman line is Polaris's flagship utility and recreational ATV series, known for its versatility and comfort.
Production Era:
Late 1990s to early 2000s saw significant development in Polaris's ATV lineup, including the 335cc engine.
Atv Market Awards:
Polaris Sportsman line consistently received accolades for comfort, utility, and performance throughout its generations. Specific awards for the 2000 model are not detailed here.
