Vehicle Category:
All-Terrain Vehicle (ATV)
Atv Segment:
Entry-level to mid-range recreational ATV, emphasizing ease of use and maintenance for home mechanics.
Manual Benefit 1:
Facilitates identification of specific parts for order and replacement.
Manual Benefit 2:
Supports routine maintenance tasks like oil changes, filter replacements, and spark plug changes.
Manual Benefit 3:
Aids in troubleshooting and performing repairs, saving on labor costs.
Manual Benefit 4:
Enhances understanding of ATV mechanics for home mechanics.
Manual Benefit 5:
Prolongs the lifespan of the Polaris Sportsman 335 through proper care and timely repairs.
Systems:
Engine Mounting, Cooling System, Exhaust System, Fuel Tank, Oil Tank, Air Box, Front Drive, Front Tightener, Front Strut, CV Joint – BTB, Front Wheel, Front Brake, Controls (Throttle Assembly/Cable, Master Cylinder/Brake Line), Steering Post, Handlebar and Headlight Pod, A-Arm/Strut Mounting, Center Tightener, Swing Arm/Shock Mounting, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Brake, Rear Wheel Drive, Electrical/Taillight, Gearcase, Gear Selector, Piston and Crankshaft, Crankcase and Cylinder, Recoil Starter, Carburetor, Oil Pump, Magneto, Starting Motor, Tool Kit
Electrical System:
Includes Taillight components. Other electrical components such as stator, starter motor, and magneto are also listed.
Body And Frame:
Front Cab, Rear Cab and Seat, Rear Rack Mounting, Front Rack and Bumper Mounting, A-Arm/Strut Mounting, Engine Mounting, Handlebar and Headlight Pod.
Wheels And Tires:
Front Wheel, Rear Wheel Drive.
Brakes:
Front Brake, Rear Brake, Controls - Master Cylinder/Brake Line.
Drivetrain:
Front Drive, Front Tightener, CV Joint – BTB, Drive Clutch, Driven Clutch, Clutch Cover, Gearcase/Brake and Chain Cover Mounting, Rear Wheel Drive, Gearcase, Gear Selector.
Engine Internal:
Piston and Crankshaft, Crankcase and Cylinder, Carburetor, Oil Pump.
Procedures:
Parts identification, component breakdown, assembly visualization, part number referencing for maintenance and repair.
Depth:
Detailed component breakdown with exploded diagrams and associated part numbers, enabling precise part ordering and identification for maintenance and repair.
Fuel And Air:
Fuel Tank, Oil Tank, Air Box, Exhaust System.
Rider Interface:
Controls -- Throttle ASM./Cable, Controls - Master Cylinder/Brake Line, Steering Post, Handlebar and Headlight Pod.
Starting Components:
Recoil Starter, Starting Motor, Magneto.
Tool Kit:
Tool Kit components.
Engine Type:
Liquid-cooled, 4-stroke, SOHC, 3-valve
Engine Displacement:
335 cc
Horsepower:
Approximately 18-20 HP (estimated, specific factory figures not provided in description)
Torque:
Not specified in product description
Fuel Delivery:
Carburetor (specific model not detailed in description)
Fuel Type:
Unleaded gasoline
Oil System:
Wet sump with separate oil tank
Ignition System:
Magneto ignition
Cooling Method:
Liquid-cooled
Vehicle Length:
Not specified in product description
Vehicle Width:
Not specified in product description
Vehicle Height:
Not specified in product description
Dry Weight:
Not specified in product description
Towing Capacity:
Not specified in product description
Rack Capacity:
Not specified in product description (but rack mounting is covered)
Safety Standards:
Designed to meet industry standards for ATVs of its era.
Braking System:
Front and rear brakes (disc brakes typically on this model, details covered)
Steering System:
Handlebar steering with a steering post (covered in manual)
Lighting:
Headlight and Taillight components covered in the manual.
Engine Kill Switch:
Standard safety feature, components likely detailed under controls.
Oil Change Interval:
Refer to specific service manual or common practice for 100-hour or annual intervals, parts manual can identify the correct oil filter.
Air Filter Service:
Regular inspection and cleaning/replacement recommended, part number identifiable via manual.
Spark Plug Replacement:
Intervals vary, but replacement is a common maintenance item, part number available in manual.
Engine Oil Type:
Refer to specific Polaris recommendations for ATV engine oil, manual can identify oil filter part numbers.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, specific type and mixture ratio to be confirmed in a service manual; manual can help identify cooling system components.
Gearcase Oil:
Specific gearcase lubricant required, part number identifiable via manual.
Common Wear Items:
Drive belts, CV boots, suspension components, brake pads are common wear items for ATVs of this age. Manual facilitates part identification for these.
Carburetor Cleaning:
Carburetors can require periodic cleaning and adjustment due to fuel quality or usage patterns. Manual details carburetor components.
Suspension Components:
Bushings and bearings in suspension and steering can wear over time. Manual covers these component groups.
Part Number Utility:
Crucial for accurate ordering of replacement parts, ensuring compatibility and correct fitment.
Exploded Diagrams:
Visual guides that break down complex assemblies into individual components, aiding in disassembly and reassembly.
