2005 Polaris Sportsman 400 500 ATV Workshop Service Repair Manual Download PDF

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Year: 2005 Generation: 2nd Generation Sportsman (2005-2009) 📋 Manual Details Publication Manual Type: Workshop Service Repair Manual Language: English Format: PDF Download...

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Type: Atv

Vendor:

Sku: 40649

Tags: 2005 ATV Misc Polaris Powersports Sportsman 400 Sportsman 500

Product variants

Description

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman

Year:

Generation:

2nd Generation Sportsman (2005-2009)

📋 Manual Details

Publication

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

PDF Download

⚙️ Engine Specifications

Engine

Engine Type:

4-Stroke Single Cylinder

Displacement:

499cc (for 500 model)

Power:

Not specified in manual title, typically around 25-30 HP

Fuel System

Fuel Delivery:

Carburetor (likely Mikuni BS36/BS38)

🔧 Transmission

Drivetrain

Type:

Automatic (PVT - Polaris Variable Transmission)

Gears:

High, Low, Neutral, Reverse, Park

Drive System:

On-Demand AWD/2WD

📐 Dimensions

Physical

Length:

81 inches (approx.)

Width:

45.5 inches (approx.)

Height:

47 inches (approx.)

Wheelbase:

50.5 inches

Ground Clearance:

11.25 inches

Dry Weight:

605 lbs (approx.)

🔧 Maintenance

Engine Oil

Oil Type:

SAE 10W-40 Synthetic

Oil Capacity:

1.9 L (2.0 US qt) with filter change

Service Interval

Initial Break In Service:

10 hours / 100 miles

Regular Engine Oil Change:

50 hours / 500 miles or annually

Cooling System

Coolant Type:

Ethylene Glycol based antifreeze

📄 Suspension

Front

Type:

MacPherson Strut

Type:

Independent

📄 Brakes

Front

Type:

Hydraulic Disc

Type:

Hydraulic Disc (Single Lever for Rear)

📄 Wheels Tires

Front Tires

Size:

AT 25x8-12

Rear Tires

Size:

AT 25x10-12

📄 Fuel System

Fuel Capacity:

3.25 US gallons (12.3 Liters)