🏷️ Basic Information

Make:

Polaris

Model:

Sportsman 500 X2

Year:

2007

👋 Introduction

Market Position:

The Polaris Sportsman series is positioned as a capable and versatile all-terrain vehicle (ATV) for recreational and utility use, known for its robust build and off-road performance.

Competitive Analysis:

Competes with other major ATV manufacturers like Can-Am, Yamaha, Arctic Cat, and Honda, offering a balance of power, features, and value in the mid-size utility ATV segment.

Key Features:

Electronic Fuel Injection (EFI) for improved throttle response and cold starts, independent suspension, on-demand all-wheel drive, powerful engine options, and utility-focused design. The X2 model offers a unique convertible rack/seating system.

📋 Manual Details

Coverage Areas:

All diagnostic and repair procedures for Polaris Sportsman 450 EFI, 500 EFI, and 500 X2 models.

Page Count:

Not specified, but described as 'complete' and 'A-Z'.

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered:

Engine (EFI system, fuel delivery, ignition, lubrication, cooling), Transmission (CVT, drive clutch, driven clutch, gearcase), Drivetrain (all-wheel drive system, differentials, driveshafts, U-joints), Suspension (front and rear), Steering, Brakes (hydraulic system, components), Electrical System (wiring diagrams, charging system, lighting, starting system, battery), Fuel System (tank, pump, filter, injectors), Exhaust System, Frame and Bodywork, Controls, Accessories.

Procedures Included:

Routine maintenance, troubleshooting guides, detailed repair procedures, component diagnostics, rebuild instructions, disassembly and reassembly, electrical system checks, torque specifications, specifications and measurements, tune-ups, fluid changes, filter replacements, brake system service, suspension alignment, engine tuning, EFI diagnostics and repair.

Technical Depth:

Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete rebuilds. Provides access to the same information as professional technicians.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-quality, printable diagrams and procedures.

Binding Type:

Digital download (no physical binding).

Paper Type:

N/A (Digital format).

⚙️ Engine Specifications

Primary Engine:

450cc liquid-cooled, 4-stroke, SOHC, EFI engine (for 450 models).

Horsepower:

Approximately 30-35 HP (estimated for 500cc, specific figures not provided).

Torque:

Not explicitly stated, but designed for strong low-end torque for utility tasks.

Fuel System:

Electronic Fuel Injection (EFI) with a throttle body and fuel injectors.

Ignition:

Electronic CDI ignition system.

Cooling System:

Liquid-cooled with radiator and fan.

🔧 Transmission

Transmission:

Automatic Continuously Variable Transmission (CVT) with High, Low, Neutral, and Reverse gears.

Optional:

N/A (CVT is standard).

Features:

Engine braking capability through the CVT, durable belt drive system.

📐 Dimensions

Length:

Approximately 82 inches (208 cm) (typical for this generation).

Width:

Approximately 46 inches (117 cm) (typical for this generation).

Height:

Approximately 48 inches (122 cm) (typical for this generation).

Dry Weight:

Approximately 650-680 lbs (295-308 kg) (estimated for 500cc models).

Front Rack Capacity:

200 lbs (90.7 kg).

Rear Rack Capacity:

400 lbs (181.4 kg).

Towing Capacity:

1,500 lbs (680 kg).

🛡️ Safety Features

Ratings:

ATVs are not typically rated by government safety agencies like automobiles (e.g., NHTSA). Safety is based on design features and responsible operation.

Active Features:

On-Demand All-Wheel Drive (AWD) for enhanced traction, engine braking.

Passive Features:

Durable frame construction, handguards, integrated lighting, comfortable seating, full floorboards.

💡 Technology Features

Infotainment:

Basic instrumental cluster (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems are standard on these models.

Driver Assistance:

On-Demand All-Wheel Drive system provides enhanced traction and stability. No electronic stability control or advanced driver-assistance systems.

Connectivity:

N/A (No standard connectivity features like Bluetooth or USB).

🔧 Maintenance

Service Intervals:

Refer to the manual for detailed intervals. Typical intervals include: Oil and filter change every 100 hours or annually, spark plug inspection/replacement every 100 hours, air filter cleaning/replacement every 50 hours, valve clearance checks every 500 hours, brake fluid flush every 2 years.

Engine Oil:

Polaris AGL Synthetic Gearcase Oil or equivalent SAE 0W-40 synthetic 4-stroke engine oil (check specific manual for exact viscosity and type).

Coolant:

Ethylene glycol based antifreeze (50/50 mix with distilled water).

Brake Fluid:

DOT 4 hydraulic brake fluid.

Gearcase Oil:

Polaris AGL Synthetic Gearcase Oil (specific to Polaris).

Known Issues:

Common issues for this era might include CVT belt wear, potential starter solenoid issues, fuel injector cleaning/clogging, and normal wear and tear on suspension components. The manual would detail how to diagnose and address these.

📚 Vehicle History

Brand Heritage:

Polaris Industries Inc. is a long-standing American manufacturer known for its leadership in the powersports industry, including ATVs, snowmobiles, and motorcycles.

Model Evolution:

The Sportsman line has been a cornerstone of Polaris' ATV offerings, evolving over many years with advancements in engine technology (like EFI), suspension, and chassis design. The 500 engine was a popular and proven powerplant, while the 450 offered a slightly smaller displacement option. The X2 variant introduced versatility with its unique cargo/seating system.

Production Period:

The 450 EFI and 500 EFI/X2 models were primarily produced around the mid-2000s, with the 2007 model year being a specific point of reference.

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2007 Sportsman 450/500 EFI models are not readily available in a summary format, the Polaris Sportsman line has consistently received accolades for its performance, reliability, and innovation in the ATV market over many years.