2009-2010 Polaris Sportsman 800 EFI ATV Repair Manual

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This manual covers the All-Terrain Vehicle (ATV), including the X2 and Touring variants, for the 2009 and 2010 model years. Known for its high-performance utility and rider comfort, the 800...

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Type: Atv

Vendor:

Sku: 53329

Tags: 2009 2010 ATV Polaris Powersports Sportsman 800 EFI Sportsman Series

Product variants

Description

This manual covers the All-Terrain Vehicle (ATV), including the X2 and Touring variants, for the 2009 and 2010 model years. Known for its high-performance utility and rider comfort, the 800 EFI features Electronic Fuel Injection (EFI) for optimized power delivery and efficiency. Its robust engineering, a hallmark of its longstanding ATV legacy, ensures reliability across various demanding terrains and applications. Whether for work or recreation, the 800 EFI is designed to meet the needs of riders seeking a dependable and capable off-road machine. This comprehensive service manual provides essential information for maintaining and repairing your 800 EFI. It details general information, routine maintenance schedules, engine specifications, and in-depth procedures for systems such as the fuel, lubrication, cooling, and electrical systems. Coverage extends to advanced troubleshooting and component-level repair, empowering owners and technicians alike. With clear instructions and technical data, this manual serves as an indispensable resource for ensuring the longevity and optimal performance of your ATV, facilitating everything from basic upkeep to complex repairs.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 800 EFI

Model Variant:

X2, Touring

Model Years Covered:

2009, 2010

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Market Segment:

High-performance, utility-focused All-Terrain Vehicles (ATVs).

Key Features

Vehicle Features:

Electronic Fuel Injection (EFI) for optimized performance and fuel efficiency, available in standard, X2 (two-up seating), and Touring (extended comfort) configurations.

Manual Value Proposition

Value To Owner:

Empowers owners and technicians with the knowledge to perform repairs, maintenance, and diagnostics, reducing downtime and service costs.

📋 Manual Details

Coverage

Coverage Areas:

2009 Polaris Sportsman 800 EFI ATV, 2009 Polaris Sportsman 800 X2 EFI ATV, 2009 Polaris Sportsman 800 EFI Touring ATV, 2010 Polaris Sportsman 800 EFI ATV, 2010 Polaris Sportsman 800 X2 EFI ATV, 2010 Polaris Sportsman 800 EFI Touring ATV

Format

Format:

Downloadable PDF

Manual Type:

Repair Manual, Service Manual, Shop Manual

Language

Language:

English

Access

Delivery Method:

Instant Download after Payment

Protection

Policy:

Lifetime Protection Policy (replacement if lost or damaged)

📖 Manual Coverage

Systems

Systems Covered:

General Information, Routine Maintenance, Engine Removal and Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting

Procedures

Procedures Included:

Repair, Service, Maintenance, Troubleshooting, Parts Lookup

Depth

Technical Depth:

Comprehensive, covering routine maintenance to advanced troubleshooting and component-level repair.

📊 Manual Specifications

File Characteristics

File Format:

PDF (Plain, simple, easy to use, no ZIP files)

Usage

Usage Environment:

Printable for shop use (protects original manual), viewable on smartphones for trailside repairs.

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, Liquid-Cooled, SOHC Twin Cylinder

Displacement

Engine Displacement:

779 cc (47.5 cu. in.)

Bore Stroke

Bore X Stroke:

90.0 mm x 60.5 mm (3.54 in x 2.38 in)

Compression Ratio

Compression Ratio:

10.0:1 (Typical)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition

Ignition System:

Electronic Ignition with Spark Advance

Cooling System

Cooling Medium:

Liquid-Cooled

Lubrication

Lubrication System:

Wet Sump with Oil Filter

🔧 Transmission

Transmission Type:

Automatic PVT (Polaris Variable Transmission) with Engine Braking

Drive

Drive System:

On-Demand True AWD / 2WD

Gear Selection

Gear Selection:

H, L, N, R, P (Park)

Final Drive

Final Drive Type:

Shaft Drive

Clutch System

Clutch Type:

Roller Primary, Roller Driven

📐 Dimensions

Overall Length

Overall Length:

Approx. 83 in. (210.8 cm) (Standard Model)

Overall Width

Overall Width:

Approx. 46 in. (116.8 cm) (Standard Model)

Overall Height

Overall Height:

Approx. 48.5 in. (123.2 cm) (Standard Model)

Wheelbase

Wheelbase:

Approx. 50.5 in. (128.3 cm)

Ground Clearance

Ground Clearance:

Approx. 11.25 in. (28.6 cm)

Cargo Capacity

Front Rack Capacity:

100 lbs (45 kg)

Rear Rack Capacity:

200 lbs (90 kg)

Towing Capacity

Towing Capacity:

1500 lbs (680.4 kg)

Weight

Dry Weight:

Approx. 676 lbs (307 kg) (Standard Model)

🛡️ Safety Features

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear), Engine Braking

Passive Features

Lighting:

Dual Halogen/LED Headlights, LED Taillight/Brake Light

Controls

Throttle Control:

Thumb Throttle Lever

Operator Zone

Handlebar Design:

Ergonomic Handlebar with Integrated Controls

💡 Technology Features

Infotainment

Display Panel:

Digital Gauge Cluster displaying speed, RPM, fuel level, gear selection, 2WD/4WD indicator, engine hours, and diagnostic codes.

Driver Assistance

Traction Control:

On-Demand True All-Wheel Drive (AWD) system automatically engages all four wheels when traction is needed.

Electronics

Efi Benefits:

Enhanced throttle response, improved fuel economy, easier starting in various conditions, and precise power delivery.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Refer to manual for specific hours/miles, typically every 50-100 operating hours or annually. (e.g., Polaris recommends oil change every 100 hours or 1 year).

Spark Plug Replacement:

Refer to manual for specific hours/miles, typically every 100-200 operating hours or annually.

Air Filter Cleaning:

Inspect and clean every 25-50 operating hours, replace as needed.

Fluid Specifications

Engine Oil Type:

SAE 5W-50 Synthetic (Polaris AGL Premium All-Season Synthetic Gearcase Lubricant for transmission/differentials, if applicable. Check manual for specific recommendations).

Coolant Type:

Ethylene Glycol based antifreeze (e.g., Polaris Premium Coolant or equivalent).

Fluid Capacities

Engine Oil Capacity:

Refer to manual, typically around 2.0-2.5 quarts (1.9-2.4 L) with filter change.

Known Issues

Common Wear Items:

Drive belts (PVT belt), suspension bushings, wheel bearings, brake pads due to typical ATV usage.

Typical Repairs:

Belt replacement, suspension adjustments, battery maintenance, fuel system cleaning (especially after storage).

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Polaris Industries Inc., founded in 1954, Roseau, Minnesota, USA.

Model Evolution

Sportsman Lineage:

The Sportsman line has been a cornerstone of Polaris' ATV offerings, known for its blend of utility and rider comfort, evolving through various engine sizes and feature sets since its inception.

Production Notes

Manufacturing Location:

Manufactured by Polaris Industries.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Polaris Sportsman models are consistently recognized for their robust performance, comfort, and versatility in the utility ATV market.