Polaris Sportsman 800 700 X2 EFI Touring ATV Complete Workshop Service Repair Manual 2008

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The Polaris Sportsman 800 / 700 X2 EFI Touring is a versatile 2008 All-Terrain Vehicle (ATV) designed for both recreational trail riding and utility tasks. Known for its robust 700cc...

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Type: Atv

Vendor:

Sku: 94571

Tags: 2008 ATV Misc Polaris Powersports Sportsman 700 Sportsman 800 Sportsman X2

Product variants

Description

The Polaris Sportsman 800 / 700 X2 EFI Touring is a versatile 2008 All-Terrain Vehicle (ATV) designed for both recreational trail riding and utility tasks. Known for its robust 700cc and 800cc Electronic Fuel Injection (EFI) engines, the X2 designation highlights its unique two-up seating capability, enhancing its utility for carrying a passenger. The 'Touring' aspect emphasizes comfort and extended range for longer journeys. Polaris has a strong heritage in powersports, and the Sportsman line is recognized for its engineering quality and reliability, offering a premium experience in the utility and recreational ATV segment. This complete workshop service repair manual in English provides comprehensive guidance for maintaining and repairing your Polaris Sportsman. It covers essential areas including detailed engine service for both 700cc and 800cc EFI models, fuel system diagnostics, cooling and exhaust systems, transmission and drivetrain maintenance, suspension and steering, brake system service, and electrical system troubleshooting. The manual also includes procedures for routine maintenance, component overhaul, repair and replacement, adjustments, and diagnostic code interpretation. This extensive resource is designed to assist owners, mechanics, and technicians in ensuring the optimal performance and longevity of their ATV.

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman 800 / 700 X2 EFI Touring

Year:

Vehicle Type:

All-Terrain Vehicle (ATV)

👋 Introduction

Market Position

Vehicle Segment:

Premium utility and recreational ATV segment, known for its versatility and passenger-carrying capability (X2 designation).

Competitive Analysis

Key Competitors:

Can-Am Outlander, Yamaha Grizzly, Arctic Cat Prowler (though Prowler is more of a UTV, it competed in recreational segments).

Key Features

Engine Options:

Available in 700cc and 800cc Electronic Fuel Injection (EFI) variants, offering robust power for various tasks and terrains.

X2 Designation:

The 'X2' signifies a 2-up seating configuration, allowing for a passenger, adding versatility for trail riding and work.

Touring Focus:

The 'Touring' aspect emphasizes comfort and capability for longer rides, often including features like comfortable seating, storage, and a smooth ride.

Manual Value Proposition

Essential Resource:

Indispensable for owners and technicians seeking accurate, detailed information for maintenance, repair, and troubleshooting.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital Format

Page Count:

Extensive (typically 500+ pages for this level of detail)

📖 Manual Coverage

Systems Covered

Engine Service:

Complete engine overhaul, disassembly, inspection, repair, and reassembly procedures for both 700cc and 800cc EFI engines.

Fuel System:

EFI system diagnostics, fuel pump, injectors, throttle body, fuel filter replacement, and pressure testing.

Cooling System:

Radiator, fan, coolant, hoses, and thermostat inspection and replacement procedures.

Exhaust System:

Muffler, exhaust pipes, heat shields, and gasket replacement and inspection.

Transmission Drivetrain:

Detailed service procedures for the Polaris Variable Transmission (PVT), clutches (primary and secondary), belt inspection and replacement, gearbox maintenance, driveshafts, differentials, and axle boots.

Suspension Steering:

Front and rear suspension components, shocks, springs, control arms, bushings, ball joints, tie rods, steering column, and steering rack service and alignment.

Brakes:

Hydraulic brake system service, including caliper disassembly, pad replacement, fluid bleeding, master cylinder repair, and rotor inspection.

Electrical System:

Wiring diagrams, battery service, charging system (stator, voltage regulator), starter motor, ignition system, lighting, and accessory circuits.

Chassis Frame:

Frame inspection, maintenance, and common repair areas.

Bodywork Plastics:

Body panel removal and installation, fender repairs, seat service, and rack maintenance.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug service, lubrication points, and general inspection procedures.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting guides, and common issue resolution for electrical and mechanical problems.

Component Overhaul:

Detailed step-by-step instructions for complete disassembly, cleaning, inspection, and reassembly of major components.

Repair Replacement:

Instructions for replacing worn or damaged parts, including torque specifications and assembly notes.

Adjustments:

Carburetor (if applicable to specific sub-models not explicitly EFI), throttle cable, clutch, and brake adjustments.

Diagnostic Codes:

OBD-II (On-Board Diagnostics) code interpretation and troubleshooting procedures for EFI models.

Technical Depth

Depth Level:

Comprehensive, covering from basic user maintenance to complete engine and transmission rebuilds.

Diagnostic Capabilities:

Advanced diagnostic procedures, including electronic system testing and fault finding.

Special Tools:

Identification of required special tools and their usage for specific procedures.

📊 Manual Specifications

File Format

File Format:

PDF (Portable Document Format)

Searchability:

Searchable text for quick navigation and information retrieval.

Printability:

Printable pages for physical reference.

Print Quality

Image Resolution:

High-resolution diagrams and illustrations.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-stroke, SOHC, V-Twin

Engine Displacement 700:

683cc

Engine Displacement 800:

760cc

Performance

Horsepower Estimated 700:

~45-50 HP (estimated)

Horsepower Estimated 800:

~55-60 HP (estimated)

Torque Peak 700:

~42-45 lb-ft (estimated)

Torque Peak 800:

~48-52 lb-ft (estimated)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Mikuni or Delphi throttle body and injectors.

Fuel Type:

Unleaded Gasoline, 87 Octane Minimum

Ignition System

Ignition Type:

Digital CDI

Lubrication System

Oil Type:

SAE 5W-50 Synthetic or Polaris Synthetic 2W-50 (refer to specific manual for exact OEM recommendation)

Oil Capacity:

Approx. 2.25 Quarts (2.1 Liters) with filter change.

🔧 Transmission

Standard

Transmission Type:

Polaris Variable Transmission (PVT) with Engine Braking

Optional

Gear Selection:

High, Low, Neutral, Reverse, Park

Features

Clutch System:

Heavy-duty, automatic, variable ratio clutch system (primary and secondary).

Drive System:

Shaft Drive with on-demand AWD (All-Wheel Drive) and 2WD operation.

Gearbox Fluid Type:

Polaris Gear Case Lubricant or SAE 80W-90 Hypoid Gear Oil (refer to manual for specific recommendations).

📐 Dimensions

Exterior

Length:

Approximately 83.7 inches (212.6 cm)

Width:

Approximately 46 inches (116.8 cm)

Height:

Approximately 48.7 inches (123.7 cm)

Wheelbase:

Approximately 50.5 inches (128.3 cm)

Cargo

Front Rack Capacity:

100 lbs (45 kg)

Rear Rack Capacity:

200 lbs (90 kg)

Weights

Dry Weight:

Approximately 700 lbs (317.5 kg)

Towing Capacity:

1500 lbs (680 kg)

Payload Capacity:

475 lbs (215 kg)

🛡️ Safety Features

Ratings

Atv Safety Standards:

Meets all applicable ANSI/SVIA standards for recreational ATVs.

Active Features

Braking System:

Hydraulic Disc Brakes (front and rear).

Engine Braking:

Integrated engine braking for downhill control.

Passive Features

Seating:

Two-up seating with passenger handholds and footrests.

Lighting:

Dual 50W headlights with DC outlet and integrated handlebar/thumb throttle.

💡 Technology Features

Infotainment

Display Features:

Digital LCD display providing speedometer, tachometer, odometer, trip meter, fuel gauge, clock, and gear indicator.

Driver Assistance

Braking Assistance:

Engine braking for controlled descents.

Connectivity

Power Outlet:

12V DC accessory outlet for charging devices.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 100 hours or 6 months, whichever comes first. (Consult Manual for specifics)

Air Filter Inspection:

Every 25 hours or 3 months. Clean or replace as needed.

Spark Plug Replacement:

Every 100 hours or 12 months.

Fluid Specifications

Coolant Type:

Polaris brand antifreeze or equivalent ethylene glycol-based coolant with corrosion inhibitors (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4 Hydraulic Brake Fluid.

Known Issues

Common Wear Items:

CV joint boots, suspension bushings, drive belts, and battery are common wear items requiring regular inspection and potential replacement.

Efi Component Maintenance:

Regular cleaning of the throttle body and checking fuel injectors can prevent performance issues on EFI models.

📚 Vehicle History

Brand Heritage

Polaris History:

Polaris has a long-standing reputation as a pioneer in the powersports industry, known for innovation in snowmobiles and ATVs.

Model Evolution

Sportsman Lineage:

The Sportsman line is Polaris's flagship ATV series, consistently evolving with new technologies and features since its inception. The X2 variant represents a significant expansion into the dual-seat utility/recreational market.

Production

Manufacturing Location:

Primarily manufactured in the USA.

🏆 Awards & Recognition

Recognitions

Industry Acclaim:

Polaris Sportsman models have consistently received positive reviews from ATV enthusiasts and industry publications for their performance, reliability, and utility.

Ratings

Reliability:

Generally rated as reliable with proper maintenance, as documented by owners and technicians.

Certifications

Atv Certification:

Certified to meet ANSI/SVIA safety standards for recreational ATVs.