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Polaris Sportsman Touring 550 EPS 2010 Service Repair Manual

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This manual covers the 2010 Sportsman Touring 550 EPS, a versatile All-Terrain Vehicle (ATV) designed for both work and recreation. Known for its robust engineering and reliable performance, the Sportsman...
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Type: Atv
Vendor:
Sku: 99864
Polaris Sportsman Touring 550 EPS 2010 Service Repair Manual
This manual covers the 2010 Sportsman Touring 550 EPS, a versatile All-Terrain Vehicle (ATV) designed for both work and recreation. Known for its robust engineering and reliable performance, the Sportsman Touring line offers a comfortable ride and capable handling, making it suitable for demanding trails and utility tasks. Key features include its 550cc liquid-cooled engine with Electronic Fuel Injection (EFI) and Electronic Power Steering (EPS) for enhanced rider control and reduced fatigue. The vehicle boasts a substantial towing capacity and ample cargo storage, reinforcing its utility. This workshop service repair manual provides comprehensive information for maintaining and repairing the 2010 Sportsman Touring 550 EPS. It details general information, maintenance procedures, engine and fuel system servicing, drivetrain components, suspension and steering, braking systems, and the electrical system. Troubleshooting guides, diagnostic procedures, and detailed wiring diagrams are included to assist owners and technicians. The manual's clear, step-by-step instructions and illustrations are designed for efficient and accurate servicing, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman Touring 550 EPS
Year:
2010
Product Type:
Service Repair Workshop Manual
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills and independent auto service professionals.
Value Proposition:
Provides dealership-level service and repair information, enabling cost savings on maintenance and repairs.
Key Features
Authenticity:
Vehicle-specific information, not generic. Exact same manual used by dealership technicians.
Completeness:
Complete and intact, ensuring no missing or corrupt parts/pages.
Usability:
Easy-to-follow, step-by-step instructions with diagrams and illustrations for safe and efficient servicing.
📋 Manual Details
Coverage Areas
Coverage Summary:
Comprehensive service, repair, and troubleshooting for the 2010 Polaris Sportsman Touring 550 EPS.
Specific Topics:
General Information, Maintenance, Engine, Electronic Fuel Injection, Body, Steering, Suspension, Clutching, Final Drive, Transmission (4x4/6x6), Brakes, Electrical System, Wiring Diagrams.
Page Count
Page Count Estimate:
Estimated 500+ pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Complete overhaul, troubleshooting, diagnostics, and repair of the 550cc engine.
Fuel System:
Detailed coverage of the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, throttle body, sensors, and ECU.
Drivetrain System:
In-depth repair and maintenance of the clutch, final drive, and 4x4/6x6 transmission systems.
Suspension Steering:
Service procedures for steering components, including EPS (Electronic Power Steering), and suspension systems.
Braking System:
Repair and maintenance of all brake components, including hydraulic systems and pads.
Electrical System:
Comprehensive electrical diagnostics, troubleshooting, and repair, including battery, charging system, ignition, and lighting.
Bodywork Chassis:
Information related to body panels, fenders, racks, and chassis components.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep.
Repair Procedures:
Step-by-step instructions for engine rebuilds, transmission overhauls, suspension repairs, brake servicing, and electrical component replacement.
Troubleshooting Diagnostics:
Detailed troubleshooting guides and diagnostic procedures for common and uncommon issues, including fault codes.
Wiring Schematics:
Extensive wiring diagrams for all electrical systems, essential for accurate diagnostics and repair.
Technical Depth
Depth Of Coverage:
Factory-level technical information suitable for both amateur mechanics and professional technicians.
Instruction Style:
Clear, concise text with detailed diagrams, illustrations, and step-by-step instructions.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac.
Print Quality
Printability:
Fully printable, allowing users to print specific pages as needed.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Additional Features
Device Compatibility:
Viewable on PC, Mac, smartphones, and e-readers (e.g., Amazon Kindle).
Searchability:
Searchable PDF format for quick access to information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, Electronic Fuel Injection
Engine Displacement:
549cc
Cooling System:
Liquid-cooled
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Performance
Horsepower Estimate:
Approximately 40-45 HP (typical for this class of engine)
Torque Estimate:
Approximately 35-40 lb-ft (typical for this class of engine)
🔧 Transmission
Standard
Transmission Type:
Automatic (PVT - Polaris Variable Transmission)
Drive System:
On-Demand AWD (All-Wheel Drive) / 2WD
Features
Transmission Features:
High/Low range, Neutral, Reverse, Park.
📐 Dimensions
Weights
Dry Weight Estimate:
Approx. 700-750 lbs (1575-340 kg)
Towing Capacity Estimate:
1500 lbs (680 kg)
Cargo Capacity Estimate:
Front Rack: 100 lbs (45 kg), Rear Rack: 200 lbs (90 kg)
🛡️ Safety Features
Active Features
Power Steering:
Electronic Power Steering (EPS) for reduced steering effort and improved control.
Braking System:
Hydraulic disc brakes front and rear for reliable stopping power.
💡 Technology Features
Infotainment
Infotainment System:
N/A (ATV typically does not feature traditional infotainment systems).
Driver Assistance
Driver Assistance Features:
Electronic Power Steering (EPS) enhances rider comfort and control.
Connectivity
Connectivity Features:
N/A (ATV typically does not feature advanced connectivity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 100 hours or 6 months, refer to manual for exact specification.
Spark Plug Replacement:
Recommended every 100 hours or annually, consult manual for specific plug type and gap.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 Synthetic 2W-50 (or equivalent API SG/SH/SJ certified oil).
Transmission Fluid Type:
Polaris AGL Synthetic Gearcase Lubricant or Polaris Premium ATV Gearcase Oil.
Coolant Type:
Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water.
Known Issues
Common Wear Items:
Drive belts, brake pads, wheel bearings, and suspension bushings are common wear items.
Potential Concerns:
EFI system sensors can occasionally require cleaning or replacement; proper maintenance of the CVT system is crucial for longevity.
📚 Vehicle History
Brand Heritage
Brand Origin:
Polaris Industries Inc., founded in 1954, is an American manufacturer known for ATVs, snowmobiles, and motorcycles.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, renowned for its comfort, capability, and versatility.
Production
Production Location:
Typically manufactured in Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Model Awards:
Polaris Sportsman models frequently receive accolades from industry publications for performance, comfort, and utility.
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