Polaris 2010 Sportsman Touring XP 850 Repair Manual [Improved]

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🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring XP 850 Model Variant: Sportsman Touring 850 EPS Year: 2010 Generation Model Generation: Polaris Sportsman XP Generation (2009-2014) 👋 Introduction Market...

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Type: Atv

Vendor:

Sku: 27641

Tags: 2010 ATV Polaris Powersports Sportsman Touring XP 850

Product variants

Description

🏷️ Basic Information

Identification

Make:

Polaris

Model:

Sportsman Touring XP 850

Model Variant:

Sportsman Touring 850 EPS

Year:

Generation

Model Generation:

Polaris Sportsman XP Generation (2009-2014)

👋 Introduction

Market Position

Vehicle Segment:

Premium All-Terrain (ATV) / Utility Vehicle

Target Audience:

Enthusiasts seeking high-performance, off-road capability for touring and utility.

Competitive Analysis

Key Competitors 2010:

Can-Am Outlander, Yamaha Grizzly, Arctic Cat Thundercat

Key Features

Model Highlights:

Powerful 850cc engine, independent suspension, advanced ergonomics, touring comfort features.

Manual Value Proposition

Manual Benefit:

Empowers owners and technicians with factory-level repair and maintenance knowledge.

📋 Manual Details

Coverage Areas

Manual Type:

Complete Factory Repair Manual

Language:

English

Format:

PDF Download

Enhancements:

Improved PDF with Bookmarks, Sub-bookmarks, Searchable Text, Index

Quality:

High Quality (NOT A SCAN!)

Compatibility:

All Windows, All Mac, All Linux

Delivery:

Instant Download

Features:

Printable pages, Burn to Backup CD

Page Count

Page Count Estimated:

Hundreds of pages

📖 Manual Coverage

Systems Covered

General Information:

Includes general vehicle information and advisories.

Specifications:

Covers detailed technical specifications for all components.

Periodic Maintenance:

Detailed schedule for periodic checks and adjustments.

Chassis Systems:

Includes all chassis components, suspension, steering, and brakes.

Engine Overhaul:

Comprehensive engine disassembly, assembly, and overhaul procedures.

Cooling System:

Detailed coverage of the engine cooling system.

Fuel Injection:

In-depth information on the fuel injection system.

Electrical System:

Extensive coverage of the electrical system components and functions.

Troubleshooting:

Systematic troubleshooting guides for common and uncommon issues.

Wiring Diagrams:

Complete and detailed wiring diagrams for electrical systems.

Procedures Included

Disassembly Assembly:

Step-by-step procedures for component disassembly and reassembly.

Engine Rebuild:

Detailed instructions for engine overhauling and rebuilds.

Diagnostic Testing:

Procedures for testing various systems and components.

Adjustment Calibration:

Procedures for adjusting and calibrating critical systems.

Technical Depth

Depth:

Mechanic-level repair and maintenance procedures.

📊 Manual Specifications

File Format

File Type:

Searchability:

Full text searchable

Print Quality

Printability:

Print individual pages

Binding Type

Binding:

Digital (PDF)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

4-Stroke DOHC Twin-Cylinder

Displacement:

850cc

Cooling Method:

Liquid-Cooled

Fuel Delivery:

Electronic Fuel Injection (EFI)

Ignition:

Electronic Ignition

Performance

Horsepower Estimated:

Approximately 70-75 HP (Factory Claim)

Torque Estimated:

Approximately 55-60 ft-lbs (Factory Claim)

Fuel System

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity Liters:

20.4 L (5.4 US gal)

🔧 Transmission

Standard

Transmission Type:

Automatic (PVT - Polaris Variable Transmission)

Drive System:

Shaft Drive

Drive Modes:

2WD/AWD On-Demand

Features

Gear Selection:

High/Low Range, Neutral, Reverse, Park

Engine Braking:

Integrated engine braking

📐 Dimensions

Exterior

Length Overall In:

83.7 in (212.6 cm)

Width Overall In:

47.5 in (120.7 cm)

Height Overall In:

50 in (127 cm)

Weights

Dry Weight Lbs:

737 lbs (334 kg)

Gvw Lbs:

1,300 lbs (590 kg)

Towing Capacity Lbs:

1,500 lbs (680 kg)

Rack Capacity Front Lbs:

100 lbs (45 kg)

Rack Capacity Rear Lbs:

200 lbs (90 kg)

🛡️ Safety Features

Ratings

Safety Certifications:

Meets ANSI standards for recreational ATVs.

Active Features

Braking System:

Hydraulic Disc Brakes (Front and Rear)

Parking Brake:

Parking Brake Lever on Handlebar

Passive Features

Lighting:

Dual 50W Halogen Headlights, LED Tail/Brake Light

Throttle Limiter:

Refer to manual for specific throttle limiter information.

💡 Technology Features

Infotainment

Display Type:

Digital LCD Display (Speedometer, Odometer, Tripmeter, Fuel Level, Gear Indicator, etc.)

Driver Assistance

Eps System:

Electronic Power Steering (EPS) available on specific models, reduces steering effort.

Connectivity

Charging Port:

12V Auxiliary Power Outlet

🔧 Maintenance

Service Intervals

Oil Change Interval Hours:

Every 100 hours or annually, whichever comes first.

Air Filter Check Interval Hours:

Every 50 hours (or more frequently in dusty conditions).

Spark Plug Replacement Interval:

Refer to manual for specific interval (typically every 2,000-3,000 miles or as needed).

Fluid Specifications

Engine Oil Type:

SAE 0W-40 Synthetic (Polaris Synthetic 2W-40 is recommended)

Engine Oil Capacity Liters:

Approx. 1.7 L (1.8 US qt) with filter change.

Transmission Fluid Type:

Polaris Synthetic Gearcase Lubricant (or equivalent).

Coolant Type:

Ethylene Glycol Based Antifreeze (50/50 mix with distilled water recommended).

Known Issues

Common Wear Items:

Brake pads, tires, drive belts (PVT).

Potential Concerns 2010:

Refer to manual for specific troubleshooting for starting issues, overheating, or drivetrain quirks.

📚 Vehicle History

Brand Heritage

Brand Origin:

Polaris Industries Inc., founded in 1954, Minnesota, USA.

Model Evolution

Sportsman Lineage:

The Sportsman line is Polaris's flagship ATV series, known for its off-road prowess and utility.

Xp Platform:

The 'XP' designation signifies Polaris's high-performance, premium ATV platform introduced around 2009.

Production

Manufacturing Location:

Polaris Manufacturing Facilities (e.g., Spirit Lake, Iowa; Roseau, Minnesota)