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Pontiac G5 2008-2010 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Pontiac Model: G5 Year: 2008-2010 Generation Platform: GM Delta II Platform Codes Vin Code: Consult specific vehicle for detailed VIN structure 👋 Introduction Market Position...
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Pontiac G5 2008-2010 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
G5
Year:
2008-2010
Generation
Platform:
GM Delta II Platform
Codes
Vin Code:
Consult specific vehicle for detailed VIN structure
👋 Introduction
Market Position
Segment:
Subcompact/Compact Car
Competitive Analysis
Competitors:
Chevrolet Cobalt (platform sibling), Honda Civic, Toyota Corolla, Ford Focus.
Key Features
Value Proposition:
A mechanically sound and affordable compact car, offering a good balance of fuel efficiency and practicality. Shares components with the Chevrolet Cobalt.
Manual Purpose
Target Audience:
Professional mechanics, dealership technicians, and DIY car owners seeking detailed repair and maintenance information.
📋 Manual Details
Coverage Areas
Regions Covered:
North America (primarily)
Page Count
Estimated Pages:
Hundreds (precise number not specified, but described as comprehensive)
Manual Type
Type:
Full Service & Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive coverage including diagnostics, repair, and overhaul for all gasoline engines offered.
Transmission:
Detailed procedures for automatic and manual transmissions, including diagnostics, fluid service, and component replacement.
Brakes:
Includes ABS, disc and drum brake systems, hydraulic components, and parking brake.
Electrical:
Extensive coverage of starting and charging systems, lighting, instruments, body control modules, airbags, and entertainment systems. Includes wiring diagrams.
Chassis:
Covers steering, suspension (front and rear), wheels, and tires.
Body:
Includes interior and exterior trim, doors, windows, body panels, and structural components. Information on bodywork and corrosion prevention.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues, including fault codes.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Diagnostics:
Detailed diagnostic flowcharts, testing procedures for sensors, actuators, and control modules.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, and other critical technical data.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and advanced DIY enthusiasts.
Visuals
Diagrams Illustrations:
Hundreds of detailed photos and exploded diagrams illustrating procedures and component identification.
📊 Manual Specifications
File Format
Compatibility:
Fully compatible with Windows and MAC computers.
Print Quality
Printability:
Printable by page or entire manual.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
Licensing
License Type:
Lifetime use, no expiry dates, no renewal fees, usable on multiple devices.
⚙️ Engine Specifications
Primary Engine
Engine Code 2.2L:
Ecotec L61
Engine Description 2.2L:
2.2L DOHC Inline 4-cylinder (130 cu in), naturally aspirated
Displacement 2.2L:
2198 cc (134 cu in)
Horsepower 2.2L:
145 hp @ 5600 rpm
Torque 2.2L:
150 lb-ft @ 4000 rpm
Optional Engine
Engine Code 2.4L:
Ecotec LE5
Engine Description 2.4L:
2.4L DOHC Inline 4-cylinder (145 cu in), naturally aspirated, with variable valve timing (VVT)
Displacement 2.4L:
2384 cc (145 cu in)
Horsepower 2.4L:
171 hp @ 6600 rpm
Torque 2.4L:
163 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPFI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Emissions Control:
Catalytic converter, On-Board Diagnostics II (OBD-II)
🔧 Transmission
Standard
Transmission Type 2.2L:
5-speed manual transmission
Transmission Type 2.4L:
5-speed manual transmission
Optional
Transmission Type 2.2L Optional:
4-speed automatic transmission (4T45-E)
Transmission Type 2.4L Optional:
4-speed automatic transmission (4T45-E)
Features
Transmission Fluid Type:
Dexron VI (Automatic Transmission Fluid)
📐 Dimensions
Exterior
Length:
Approx. 171.7 inches (4361 mm)
Width:
Approx. 67.9 inches (1725 mm)
Height:
Approx. 56.4 inches (1433 mm)
Wheelbase:
Approx. 103.2 inches (2621 mm)
Cargo
Trunk Volume:
Approx. 13.6 cubic feet (385 liters)
Weights
Curb Weight 2.2L Manual:
Approx. 2815 lbs (1277 kg)
Curb Weight 2.4L Auto:
Approx. 2950 lbs (1338 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
5-Star (2008 Model Year)
NHTSA Front Passenger:
5-Star (2008 Model Year)
NHTSA Side Driver:
4-Star (2008 Model Year)
NHTSA Side Passenger:
4-Star (2008 Model Year)
NHTSA Rollover:
4-Star (2008 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags Front:
Standard front driver and passenger airbags.
Airbags Side:
Available front seat-mounted side-impact airbags and front and rear side curtain airbags (depending on trim and options).
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and load limiters, rear seat lap and shoulder belts.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player, optional satellite radio, and premium sound systems available on higher trims.
Connectivity:
Auxiliary audio input jack (2008-2010 models) for connecting external devices.
Driver Assistance
Cruise Control:
Standard or optional cruise control depending on trim level.
Tire Pressure Monitoring:
Available Tire Pressure Monitoring System (TPMS).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic oil. Refer to manual for specific oil type and viscosity recommendations based on climate.
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
2.2L Ecotec: Iridium spark plugs, typically 100,000 miles (160,000 km). 2.4L Ecotec: Iridium spark plugs, typically 100,000 miles (160,000 km). Consult manual for exact specifications and gaps.
Coolant Flush:
Initial flush at 5 years or 100,000 miles (160,000 km), then every 2 years or 30,000 miles (48,000 km) thereafter. Use of Dex-Cool (orange coolant) is recommended.
Brake Fluid Flush:
Recommended every 2 years or 30,000 miles (48,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic recommended (check manual for specific API certification and climate variations).
Engine Oil Capacity 2.2L:
Approx. 4.5 quarts (4.3 liters) with filter.
Engine Oil Capacity 2.4L:
Approx. 4.5 quarts (4.3 liters) with filter.
Coolant Type:
GM Dex-Cool (orange long-life coolant, silicate and borate free)
Transmission Fluid Automatic:
Dexron VI Automatic Transmission Fluid (ATF)
Transmission Fluid Manual:
GM Manual Transmission Fluid or equivalent API GL-4, SAE 75W-85.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
GM Power Steering Fluid or Dexron VI ATF.
Known Issues
Engine Oil Consumption:
Some 2.2L Ecotec engines can exhibit oil consumption; the manual would detail checks and potential causes.
Transmission Issues:
Some reports of transmission solenoid issues or torque converter clutch shudder on automatic transmissions. The manual provides diagnostic procedures.
Suspension Noise:
Front end clunks or rattles can sometimes be attributed to worn control arm bushings or sway bar links. The manual covers suspension component inspection and replacement.
Electrical Faults:
Common electrical issues might involve window regulators, body control module glitches, or sensor failures. The detailed wiring diagrams in the manual are crucial for diagnosis.
Air Conditioning System:
Leaks in the AC system or compressor issues are not uncommon in older vehicles. The manual details AC system servicing and component replacement.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was a performance-oriented brand within General Motors, known for models like the GTO, Firebird, and Trans Am. The G5 represented a shift towards more mainstream compact car offerings in the brand's later years.
Model Evolution
G5 Development:
The Pontiac G5 was introduced for the 2005 model year as a rebadged Chevrolet Cobalt. It was designed to fill a void in Pontiac's lineup and appeal to a younger demographic. The G5 received minor styling updates and feature revisions throughout its production run.
Production
Production Years:
2005-2010 (as Pontiac G5, based on Chevrolet Cobalt platform)
Manufacturing Location:
Lordstown, Ohio, USA (alongside Chevrolet Cobalt)
Discontinuation
Brand Discontinuation:
Pontiac was discontinued by General Motors in 2010 as part of GM's restructuring.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved good safety ratings from NHTSA (see safety section), reflecting its structure and safety features for its time. Specific IIHS ratings might vary; consulting the manual or historical safety databases would be beneficial.
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