๐ท๏ธ Basic Information
Generation Name:
First Generation
Generation Years:
2005-2010 (as Chevrolet Cobalt, G5 launched 2007)
Chassis Code:
GM Delta Platform (shared with Chevrolet Cobalt, Saturn Ion, etc.)
Vehicle Segment:
Compact Coupe / Sedan
Target Audience:
Budget-conscious consumers seeking a stylish and affordable compact car.
Key Competitors:
Honda Civic Coupe, Nissan Sentra Coupe, Mitsubishi Eclipse, Ford Focus Coupe.
Manual Value Proposition:
Provides factory-level diagnostic and repair information for DIY enthusiasts and independent repair shops, enabling significant cost savings compared to dealership labor.
Vehicle Key Features:
Sporty styling, efficient Ecotec engines, affordable pricing, available in coupe and sedan body styles.
Engine Coverage:
2.2L Ecotec (LLF/L42), 2.4L Ecotec (LE5)
Transmission Coverage:
5-speed Manual, 4-speed Automatic
Trim Level Coverage:
All models and trims
Estimated Page Count:
Likely over 1000 pages (typical for comprehensive factory service manuals)
Type:
Factory Service and Repair Manual
Powertrain:
Engine mechanical, fuel system, lubrication, cooling system, exhaust system, ignition system, starting and charging system, manual transmission, automatic transmission, clutch.
Chassis:
Suspension (front and rear), steering system (power steering), brake system (front and rear, ABS), wheels and tires, drive shafts, axles, differential.
Electrical:
Body electrical systems, multiplex communication (CAN), lighting, instruments and gauges, audio system, horn, wipers and washers, power windows, door locks, immobilizer, cruise control, supplemental restraint system (airbags, seat belts).
HVAC:
Air conditioning system, heating system, ventilation.
Body:
Exterior and interior trim, doors, hood, glass, mirrors, seats, instrument panel.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics, electrical circuit testing.
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, lubrication, tire rotation, belt inspection.
Repair:
Step-by-step repair procedures for all major components and systems, including engine removal/installation, transmission overhaul, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values, diagnostic parameters.
Wiring:
Complete wiring schematics for all vehicle systems.
Depth:
Comprehensive: covers routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
๐ Manual Specifications
Format Details:
Digital PDF, compatible with Adobe Reader. Searchable text and high-resolution images/diagrams.
Printability:
Fully printable. Allows users to print specific pages or sections for workshop use. Zoom functionality for detailed diagrams.
Binding:
N/A (Digital Format)
Paper Quality:
N/A (Digital Format - user choice for printing)
Transmission Type 1:
5-speed Manual (MH7 for 2.2L, possibly M86 for 2.4L)
Transmission Type 2:
4-speed Automatic (4T40-E/4T45-E)
Clutch Type:
Hydraulic, single dry plate (manual transmission)
Manual Transmission Fluid Spec:
GM P/N 12345349 (or equivalent Dexron III/VI compatible fluid)
Automatic Transmission Fluid Spec:
Dexron VI (GM P/N 88861079)
Wheelbase:
103.3 inches (2624 mm)
Length Coupe:
174.4 inches (4430 mm)
Length Sedan:
179.7 inches (4564 mm)
Width:
67.4 inches (1712 mm)
Height Coupe:
54.9 inches (1395 mm)
Height Sedan:
56.0 inches (1422 mm)
Trunk Volume Sedan:
13.9 cu ft (393 L)
Trunk Volume Coupe:
12.4 cu ft (351 L)
Curb Weight Min:
Approx. 2,750 lbs (1247 kg) for 2.2L manual coupe
Curb Weight Max:
Approx. 2,950 lbs (1338 kg) for 2.4L automatic sedan
Gross Vehicle Weight Rating:
Varies by configuration, consult vehicle VIN plate or manual.
NHTSA Front Driver Impact:
Good
NHTSA Front Passenger Impact:
Good
NHTSA Side Driver Impact:
Good
NHTSA Side Rear Passenger Impact:
Good
NHTSA Rollover:
4/5 Stars
ABS:
Standard on all models.
Traction Control:
Available on some models.
Airbags Front:
Standard dual-stage front airbags.
Airbags Side:
Available front-seat side airbags.
Seat Belts:
3-point front and rear seat belts, pretensioners for front seats.
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil meeting GM specifications.
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
2.2L Ecotec: 100,000 miles (160,000 km) with iridium-tipped plugs. 2.4L Ecotec: 100,000 miles (160,000 km) with iridium-tipped plugs.
Transmission Fluid Change Interval:
Automatic: Every 45,000 miles (72,000 km) under normal conditions, or more frequently under severe use. Manual: Inspect periodically, change if fluid appears contaminated.
Engine Oil Specification:
SAE 5W-30 Synthetic or Synthetic Blend (GM specification for Ecotec engines).
Coolant Specification:
Dex-Coolยฎ (GM P/N 12346095, orange coolant) or equivalent extended-life antifreeze/coolant.
Brake Fluid Specification:
DOT 3.
Common Issue 1:
Catalytic Converter Issues: Premature failure or clogging can occur, often leading to poor performance and check engine lights.
Common Issue 2:
Oil Leaks: Valve cover gasket and oil pan gasket can degrade and leak over time.
Common Issue 3:
ABS/Traction Control Lights: Can be triggered by faulty wheel speed sensors or issues with the ABS module.
Common Issue 4:
Climate Control Actuator Failure: The blend door actuators for HVAC can fail, leading to improper air temperature or distribution.
Pontiac Legacy:
Pontiac was a division of General Motors known for performance-oriented and sporty vehicles.
G5 Origin:
The Pontiac G5 was a rebadged version of the Chevrolet Cobalt, introduced for the 2007 model year to broaden Pontiac's product portfolio. It shared most of its mechanicals and styling with the Cobalt.
Production Years:
2007-2009
Manufacturing Location:
Lordstown, Ohio, USA (alongside Chevrolet Cobalt)