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Pontiac Grand Am Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005

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🏷️ Basic Information Identification Make: Pontiac Model: Grand Am Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Platform Code: GMX100 (GMT270 for sedan variants) 👋 Introduction Market...
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Pontiac Grand Am Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005Pontiac Grand Am Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005Pontiac Grand Am Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005Pontiac Grand Am Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
Grand Am
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Codes
Platform Code:
GMX100 (GMT270 for sedan variants)
👋 Introduction
Market Position
Segment:
Compact/Mid-size Sport Sedan
Target Audience:
Younger demographics, budget-conscious consumers seeking sporty styling and performance.
Competitive Analysis
Key Competitors:
Honda Civic Si, Acura RSX, Toyota Corolla (performance variants), Mitsubishi Eclipse, Ford Focus SVT.
Key Features
Design Philosophy:
Sporty styling, affordable performance, and a focus on everyday usability.
Value Proposition:
Offers a sporty driving experience and aggressive styling at a more accessible price point compared to premium performance sedans.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Coverage Scope:
All Models, Engines, Trim Levels, and Transmission Types
Page Count
Estimated Page Count:
Varies significantly by specific model year and engine, but typically exceeding 1500 pages for a comprehensive workshop manual.
Language
Language:
English
Format
Digital Format:
Downloadable PDF
Accessibility:
Viewable on PC, MAC, Tablets, Smartphones
Software Requirement:
Adobe Reader (Free)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Transmission (Automatic and Manual), Drivetrain (FWD)
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear Disc/Drum), Wheels & Tires
Electrical:
Battery, Charging System, Ignition System, Lighting, Instrumentation, Body Controls, Powertrain Control Module (PCM), Anti-lock Braking System (ABS), Supplemental Restraint System (SRS/Airbags)
Body And Interior:
Exterior Body Panels, Doors, Windows, Seats, Upholstery, HVAC System, Audio System
Procedures Included
Maintenance:
Oil Changes, Fluid Replacements, Filter Replacements, Tune-ups, Inspections
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs), Electrical Schematics
Installation:
Component Installation and Removal Procedures
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
Quality:
High-Quality, Searchable PDF
Print Quality
Printability:
Printable by page, chapter, or entire manual.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Ecotec:
2.2L Ecotec L61 (Naturally Aspirated)
Displacement Ecotec:
2198 cc (134 cu. in.)
Horsepower Ecotec:
140 hp @ 5800 rpm (approx.)
Torque Ecotec:
145 lb-ft @ 4400 rpm (approx.)
Optional Engine 1
Engine Code 24 Gp:
2.4L LD9 Twin Cam (Naturally Aspirated)
Displacement 24 Gp:
2384 cc (145 cu. in.)
Horsepower 24 Gp:
150 hp @ 5600 rpm (approx.)
Torque 24 Gp:
155 lb-ft @ 4000 rpm (approx.)
Optional Engine 2
Engine Code Supercharged:
2.0L L67 Supercharged V6 (Ecotec)
Displacement Supercharged:
1998 cc (122 cu. in.)
Horsepower Supercharged:
190 hp @ 4800 rpm (approx.)
Torque Supercharged:
205 lb-ft @ 3600 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended, higher for Supercharged models for optimal performance)
Engine Features
Valve Train:
DOHC (Dual Overhead Camshafts), 16 Valves (4 cylinders); DOHC, 24 Valves (3.4L V6); DOHC, 24 Valves (2.0L Supercharged V6)
Ignition System:
Distributorless Ignition System (DIS) with Coil-on-Plug (COP) or Coil Pack arrangement.
🔧 Transmission
Standard
Transmission Type 1:
4-Speed Automatic (4T40-E or 4T45-E depending on engine)
Optional
Transmission Type 2:
5-Speed Manual (M86 or Getrag F23)
Features
Transmission Fluid Spec Auto:
Dexron III (or equivalent, refer to manual for exact specification and part number, e.g., GM P/N 12377045 or equivalent)
Transmission Fluid Spec Manual:
GL-4 Gear Oil (e.g., SAE 75W-85 or 75W-90, refer to manual for exact specification and part number)
📐 Dimensions
Exterior
Length:
Approx. 185.5 inches (4712 mm)
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 55.5 inches (1410 mm)
Wheelbase:
Approx. 104.5 inches (2654 mm)
Weights
Curb Weight:
Approx. 2900 - 3200 lbs (1315 - 1451 kg), varies by engine and equipment.
Cargo
Trunk Volume:
Approx. 13.0 cu. ft. (368 liters)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver 5 Star:
Yes (for specific model years and configurations, check NHTSA data)
NHTSA Frontal Passenger 5 Star:
Yes (for specific model years and configurations, check NHTSA data)
IIHS Side Impact Rating:
Varies by year, some models may have good ratings, others acceptable. Check IIHS archives.
Active Features
ABS:
Standard on most models, optional on base trims for earlier years.
Traction Control:
Available on higher trims or as an option, especially with Supercharged models.
Passive Features
Airbags:
Driver and Passenger Frontal Airbags standard. Side airbags available on select trims.
Seatbelts:
Three-point front and rear seat belts, pretensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player or Cassette player. Premium audio options with amplifiers and subwoofers available.
Climate Control:
Manual air conditioning and heating standard. Optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on most trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first, using synthetic blend oil. Refer to manual for specific engine requirements.
Air Filter Replacement:
Every 15,000-30,000 miles, or as needed based on driving conditions.
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles depending on plug type (e.g., platinum or iridium plugs used in later models).
Fluid Specifications
Coolant Type:
GM-specific orange coolant (Dex-Cool) or equivalent. Check manual for correct specification and part number, e.g., GM P/N 1052764 or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4, refer to manual for exact specification and part number.
Power Steering Fluid:
GM Power Steering Fluid or Dexron III ATF. Refer to manual for correct specification and part number.
Known Issues
Common Problems Engine:
Oil leaks (valve cover gasket, oil pan gasket), intake manifold gasket leaks, timing chain stretch (on some Ecotec engines), piston slap (early Ecotec).
Common Problems Transmission:
Transmission fluid leaks, solenoid issues in automatic transmissions, clutch wear in manual transmissions.
Common Problems Suspension Steering:
Worn ball joints, tie rod ends, strut mounts, control arm bushings. Power steering pump leaks.
Common Problems Electrical:
Window regulator failures, power lock actuator failures, instrument cluster issues (pixelation or failure), alternator issues, crank sensor failures.
Common Problems HVAC:
Blend door actuator failures, blower motor resistor failure, AC compressor clutch issues.
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Pontiac was known for performance-oriented vehicles and sporty styling, often positioned as the 'excitement' brand within GM.
Model Evolution
Grand Am Lineage:
The Grand Am nameplate has a long history within Pontiac, evolving from a personal luxury coupe to a sportier, front-wheel-drive platform in its later generations.
Third Gen Transition:
The 1999-2005 models represent the third generation of the modern FWD Grand Am, based on GM's GMX100 platform (shared with other GM W-body cars of the era, though Grand Am was on a variant).
Production
Manufacturing Plant:
Lansing Craft Centre, Lansing, Michigan, USA
Production End Date:
Pontiac brand discontinued by General Motors in 2010, with the Grand Am production ending in 2005.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Grand Am was a popular model within its segment during its production run, appealing to buyers looking for sporty styling and a good value.
Ratings
Consumer Reports Reliability:
Reliability ratings varied by model year and engine. Early Ecotec engines had some initial issues. Later models generally saw improvements. The manual recommends consulting specific year reviews for detailed reliability data.
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