Positioning:
The Porsche 911 964 generation represented a significant evolution, blending classic 911 design with modern engineering, making it a desirable modern classic. This manual is essential for owners and technicians servicing these iconic vehicles.
Competitors:
Ferrari 348, Chevrolet Corvette C4, Lotus Esprit
Vehicle Highlight:
The 964 generation was the first 911 to offer Tiptronic automatic transmission and all-wheel drive (Carrera 4).
Manual Value Proposition:
Provides factory-level diagnostic and repair information, empowering DIY enthusiasts and professional mechanics to maintain and restore the 964 with confidence.
Primary Coverage:
Full Service, Repair, Maintenance, Diagnostics, Troubleshooting
Additional Coverage:
Electrical Schematics, Bodywork, Specifications
Estimated Page Count:
1000+
Type:
Factory Service Manual / Workshop Manual
Source:
Original Factory Service Manual
Operating Systems:
Windows 95, 98, ME, XP, Vista, 7; Linux; MAC OS.
Powertrain:
Engine (M64 variants), Fuel System, Ignition System, Exhaust System, Cooling System
Transmission Drivetrain:
G50 5-Speed Manual Transmission, Tiptronic Automatic Transmission (if applicable), Clutch System, Driveshafts, Differential
Suspension Steering:
Front Suspension (Coil Springs, Torsion Bars, Control Arms), Rear Suspension (Trailing Arms, Spring Plates), Shock Absorbers, Power Steering System
Brakes:
Hydraulic System, ABS (Anti-lock Braking System), Brake Discs, Calipers, Pads, Lines
Electrical Electronics:
Battery, Alternator, Starter Motor, Lighting Systems, Ignition Switch, Fuses, Relays, Engine Control Unit (ECU), DME (Digital Motor Electronics), Instrument Cluster, Wiper System, Power Windows
Body Chassis:
Body Panels, Doors, Hood, Trunk, Bumpers, Chassis Structure, Sealing, Paintwork Procedures (general guidance)
HVAC:
Air Conditioning System, Heating System, Ventilation
Fuel Pump Replacement:
Detailed instructions for accessing and replacing the fuel pump assembly.
Schematics Depth:
Comprehensive wiring diagrams for all major systems, including engine management, lighting, comfort features, and power accessories.
Maintenance:
Oil Changes, Filter Replacements (Oil, Air, Fuel), Spark Plug Replacement, Brake Fluid Flush, Coolant Flush, Belt Inspection/Replacement
Diagnostics Troubleshooting:
Fault Code Diagnosis (DME), System Checks, Symptom-Based Troubleshooting Guides
Repair Rebuild:
Engine Top-End Rebuild, Engine Complete Rebuild, Transmission Removal/Installation/Rebuild, Clutch Replacement, Brake Caliper Overhaul, Suspension Component Replacement, Electrical Component Repair
Calibration Adjustment:
Valve Clearance Adjustment, Idle Speed Adjustment, Steering Wheel Alignment Checks
Body Repair:
Panel alignment, door and window sealing, bumper repair/replacement, rust prevention/repair guidance.
Specific Diagnostics:
Detailed procedures for diagnosing DME faults using diagnostic tools and interpreter codes. Troubleshooting electrical circuits, fuel delivery issues, and ignition problems.
Depth:
Comprehensive: From basic routine maintenance to in-depth mechanical and electrical diagnostics and component overhauls.
Engine Type:
Naturally Aspirated, Air-Cooled Flat-Six (M64)
Displacement:
3.6 Liters (3600 cc)
Horsepower Range:
250 PS (247 hp) to 272 PS (268 hp) depending on model and year
Torque Range:
310 Nm (229 lb-ft) to 330 Nm (243 lb-ft) depending on model and year
Fuel Delivery:
Bosch Motronic M2.3, M2.4, or M2.7 Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline
Cooling Method:
Air-Cooled with Oil Cooling Circuit
Oil Capacity Approx:
8.5 - 9.0 Liters (with filter)
Standard Transmission:
G50 5-Speed Manual
Optional Transmission:
Tiptronic (4-Speed Automatic with Manual Override)
Drivetrain Options:
Rear-Wheel Drive (Carrera) and All-Wheel Drive (Carrera 4)
Manual Transmission Fluid Type:
GL-5 Gear Oil, SAE 75W-90 (typically Pentosin or equivalent)
Automatic Transmission Fluid Type:
Dexron III or equivalent (for Tiptronic)
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Major Service Interval:
Significant services including spark plug replacement, belt inspection/replacement, and fluid checks often recommended every 30,000-50,000 km (20,000-30,000 miles).
Engine Oil Specification:
Synthetic SAE 0W-40 or 5W-40, meeting Porsche A40 approval (e.g., Mobil 1, Castrol Edge).
Brake Fluid Specification:
DOT 4 High-Performance Brake Fluid
Coolant Type:
G12 or equivalent (Porsche approved, typically pink/red coolant for later models, but check specific recommendations for this era).
Common Wear Items:
Valve stem seals (oil consumption), front suspension bushings, engine mounts, clutch wear, fuel pump reliability, electrical connectors (corrosion).
Specific 964 Concerns:
Timing chain tensioners (early models), ODS (Oil Delivery System) leaks, ABS sensor failures, catalytic converter issues (emissions related).