Positioning:
The Porsche 993 Carrera represented the zenith of air-cooled 911 engineering, a true enthusiast's car and a sought-after classic. This manual targets owners and independent specialists seeking to maintain and repair these iconic vehicles.
Analysis:
While official Porsche service information exists, this comprehensive workshop manual offers a consolidated and detailed resource, often at a more accessible price point for the independent enthusiast or smaller workshop.
Manual Value Proposition:
The 'huge' 1473-page count indicates extensive coverage, providing the technical depth required for virtually any repair or maintenance task on the 993 Carrera. Its value lies in empowering owners to perform work themselves or to ensure a high standard of repair by a professional.
Engine Mechanical:
Complete overhaul, component testing, timing, lubrication system, cooling system, fuel injection (Bosch Motronic 5.2/5.2.2), ignition system, emissions control, exhaust system.
Engine Electrical:
Starter, alternator, battery, engine management diagnostics, wiring diagrams, sensors (MAF, O2, knock, etc.).
Transmission:
Manual transmission (G50/20, G50/21, G50/30) and Tiptronic automatic transmission (G96/00) overhaul, clutch system, gear shifting mechanisms, torque converter (Tiptronic).
Chassis And Suspension:
Front and rear suspension (MacPherson strut front, multi-link rear), shock absorbers, springs, control arms, bushings, steering system (power steering pump, rack), wheel bearings.
Brakes:
Brake system components (calipers, rotors, pads), ABS (Bosch), hydraulic system, parking brake, bleeding procedures, brake fluid specifications.
Electrical System:
Lighting, instruments, power windows, central locking, mirrors, wipers, horn, fuse box locations, relay functions, diagnostic connectors.
Bodywork:
Body panel removal and installation, doors, hoods, trunk, bumpers, aerodynamics, convertible top mechanism (Cabriolet models), glass replacement.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant handling, blower motor, controls, dash removal for access.
Maintenance:
Oil changes, filter replacements, spark plug changes, belt inspections and replacements, brake pad and rotor replacement, fluid level checks and top-offs, tire rotation.
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation, electrical system troubleshooting, engine performance issues, transmission problems.
Repair:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component repair, body panel repair.
Installation:
Component installation and removal procedures for all major systems, including accessories.
Specifications:
Torque specifications for all fasteners, clearances, tolerances, test values, electrical resistance values.
Depth:
Comprehensive, ranging from basic routine maintenance to full engine and transmission rebuilds, including detailed diagnostic and troubleshooting trees.
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Engine Code Families:
M64 variants (e.g., M64/01, M64/04, M64/20, M64/21, M64/31)
Displacement Cc:
3600 cc (Carrera), 3700 cc (Carrera S, Carrera 4S), 3800 cc (Turbo, Turbo S)
Horsepower Ps Approx:
272 PS (Carrera), 285 PS (Carrera S/4S), 408 PS (Turbo), 450 PS (Turbo S)
Torque Nm Approx:
315 Nm (Carrera), 340 Nm (Carrera S/4S), 520 Nm (Turbo), 590 Nm (Turbo S)
Fuel Delivery:
Bosch Motronic 5.2 or 5.2.2 Electronic Fuel Injection
Cooling Type:
Air-cooled (with supplementary oil cooling)
Valve Train Type:
2 valves per cylinder, overhead camshafts (SOHC)
Oil System:
Dry sump lubrication system with external oil tank.
Transmission Type Standard:
6-speed Manual (G50/20, G50/21, G50/30)
Transmission Type Optional:
Tiptronic 4-speed Automatic (G96/00)
Clutch Type:
Hydraulically operated single-plate dry clutch
Gear Ratios:
Specific ratios provided in manual, varying slightly between G50 variants.
Manual Gearbox Oil:
Porsche Spec. 000 043 200 06 (Mobil Mobilube PTX 75W-90 GL-4)
Tiptronic Transmission Oil:
Porsche Spec. 000 043 205 40 (Mobil ATF 3309)
Crash Test Information:
While formal modern crash test ratings are not directly comparable, the 993 featured a robust chassis and safety cell design for its era. Detailed impact analysis and safety system information would be within the manual.
ABS:
Standard Bosch 2-channel or 4-channel ABS system (depending on year/model).
Traction Control:
Optional ASR (Anti-Slip Regulation) on some models.
Airbags:
Driver and passenger airbags standard.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners.
Rollover Protection:
Integral roll-over protection in the roof structure (coupe) and integrated into the bodywork (Targa, Cabriolet with roll-over bars).
Oil Change Interval:
Typically every 15,000 km or annually, whichever comes first. (Refer to manual for precise intervals based on driving conditions).
Major Service Interval:
Significant service recommended at 30,000 km or 45,000 km intervals, including checks of suspension, brakes, and engine components. (Detailed in manual).
Engine Oil Specification:
Synthetic oil, e.g., Mobil 1 0W-40, 5W-40, or equivalent API SJ/SL specifications. Consult manual for exact Porsche A40 approval if applicable.
Brake Fluid Specification:
DOT 4.
Coolant Specification:
Propylene glycol-based coolant with corrosion inhibitors (Porsche Type 000 043 203 70 or equivalent).
Intermediate Shaft Bearing:
While less prone than earlier models, potential for IMS bearing failure exists, though this manual will cover engine component inspection related to it.
Oil Leaks:
Common leak points include valve cover gaskets, oil cooler seals, and oil tank seals due to age and material degradation. Manual details seal replacement.
Suspension Bushings:
Wear in control arm bushings and rear axle bushings can lead to handling degradation. Manual details replacement procedures.
Air Conditioning System:
Leaking O-rings in AC lines, compressor issues, or evaporator leaks can occur. Manual provides diagnostic and repair steps.
Engine Mounts:
Hydraulic engine mounts can degrade over time, affecting vibration isolation. Manual details inspection and replacement.