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1997-2001 Porsche Boxster (986) & Boxster S (986) Cabriolet Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Porsche Model: Boxster Model Variant: Boxster S Generation Code: 986 Model Years Covered: 1997, 1998, 1999, 2000, 2001 Body Style: Cabriolet 👋 Introduction Market Position...
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Type: Car
Vendor:
Sku: 339021
1997-2001 Porsche Boxster (986) & Boxster S (986) Cabriolet Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Porsche
Model:
Boxster
Model Variant:
Boxster S
Generation Code:
986
Model Years Covered:
1997, 1998, 1999, 2000, 2001
Body Style:
Cabriolet
👋 Introduction
Market Position
Target Audience:
Porsche Boxster (986) owners, DIY enthusiasts, independent repair shops.
Competitive Analysis
Value Proposition:
Provides comprehensive technical data and step-by-step repair guidance, enabling cost savings on maintenance and repairs by reducing reliance on dealerships or specialized mechanics.
Key Features
Completeness:
100% complete and intact, covering all models and engines within the specified year range.
Ease Of Use
Instructional Style:
Easy-to-follow step-by-step instructions with clear visual aids.
Delivery Method
Download Type:
Instant Download, eliminating shipping costs and delays.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Included Sections:
Diagnosis, Engine, Fuel-Exhaust, Transmission (Automatic & Manual), Running Gear, Body, Body Exterior, Body Interior, HVAC, Electrics, Circuit Diagrams, Owner's Information
Page Count
Estimated Page Count:
Thousands (comprehensive workshop manual)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, ignition, emissions control, engine management diagnostics
Transmission Systems:
Automatic transmission (Tiptronic), Manual transmission, clutch system, drivetrain components
Running Gear Systems:
Suspension (front and rear), steering, wheels, tires, brakes (including ABS)
Body Systems:
Body structure, exterior panels, doors, windows, convertible top mechanism, interior trim, seating
Electrical Systems:
Wiring diagrams, lighting, instrumentation, power accessories, engine control units (ECU), body control modules (BCM), infotainment, comfort systems
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system components and operation
Procedures Included
Maintenance Procedures:
Routine maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement
Repair Procedures:
Engine overhaul, transmission repair, brake system service, suspension component replacement, electrical system troubleshooting, body panel repair
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, component testing, diagnostic connector locations
Technical Depth
Depth:
Comprehensive A-Z coverage from basic maintenance to advanced diagnostics and repair procedures.
Illustrations
Type:
Detailed illustrations, exploded diagrams, drawings, and photos
📊 Manual Specifications
File Format
Readability:
Viewable on any computer, zoomable, and printable.
Print Quality
Printability:
All pages are printable, allowing for use in a workshop environment without damaging the digital copy.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
System Compatibility
Compatibility:
All Versions of Windows, Mac, iOS, BB, Android (requires PDF Reader)
⚙️ Engine Specifications
Primary Engine Boxster
Engine Code:
M96.20 (2.5L Flat-6)
Displacement:
2.5 Liters
Horsepower:
201 hp @ 6000 rpm
Torque:
212 lb-ft @ 4500 rpm
Primary Engine Boxster S
Engine Code:
M96.21 (2.7L Flat-6)
Displacement:
2.7 Liters
Horsepower:
217 hp @ 6000 rpm (later models up to 250 hp)
Torque:
236 lb-ft @ 4500 rpm (later models up to 200 lb-ft)
Engine Code Boxster S:
M96.20 (2.5L for 986S, later 3.2L M96.21)
Displacement Boxster S:
3.2 Liters (Boxster S models from 2000 onwards)
Horsepower Boxster S:
250 hp @ 6200 rpm (3.2L Boxster S)
Torque Boxster S:
225 lb-ft @ 4500 rpm (3.2L Boxster S)
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
Ignition System
Type:
Distributorless Ignition System (DIS) with individual coil packs
Cooling System
Type:
Liquid-cooled, front-mounted radiators with electric fans
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transmission (G86/00, G86/01)
Optional Transmission
Type:
5-speed Tiptronic Automatic Transmission
Features
Clutch:
Hydraulically actuated single dry plate clutch
Drive Layout:
Rear-wheel drive
📐 Dimensions
Exterior
Length:
Approximately 4315 mm (169.9 in)
Width:
Approximately 1775 mm (69.9 in)
Height:
Approximately 1290 mm (50.8 in)
Wheelbase
Distance:
Approximately 2415 mm (95.1 in)
Weights
Curb Weight:
Starting around 1360 kg (2998 lbs)
Gross Vehicle Weight Rating:
Approx. 1700 kg
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not explicitly rated by NHTSA in typical press materials for this era, but designed to meet stringent Porsche safety standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Porsche Stability Management (PSM) from 1997/1998 onwards (varies by market and option).
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (optional/standard depending on year/market)
Roll Bar:
Integral roll-over protection structure behind seats
Seatbelts:
3-point inertia-reel seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Porsche CR-210, CR-220, or Becker CDR-21, CDR-22 audio systems (optional upgrades available).
Navigation:
Optional GPS navigation system available on some models.
Driver Assistance
Cruise Control:
Standard cruise control
Connectivity
Phone Integration:
Optional integrated phone preparation (less advanced than modern Bluetooth).
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 10,000-15,000 miles or annually, whichever comes first (refer to manual for exact specifications based on driving conditions).
Major Service:
Recommended at approximately 30,000-60,000 mile intervals, including spark plugs, drive belts, and fluid checks.
Fluid Specifications
Engine Oil:
Porsche A40 or approved synthetic SAE 0W-40 or 5W-40 engine oil (check manual for precise spec and capacity).
Coolant:
Porsche approved G48 (ethylene glycol based) coolant, mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 or DOT 5.1 brake fluid.
Transmission Fluid Manual:
Porsche spec manual transmission fluid (e.g., Pentosin FFL-3 or equivalent GL-4 rated fluid).
Transmission Fluid Automatic:
Porsche spec ATF for Tiptronic (e.g., Mobil ATF 3309 or equivalent).
Known Issues
Intermediate தயாரிப்பு Shaft Bearing:
IMS bearing failure, a significant concern for M96 engines, though less prevalent in early 2.5L units compared to later variants.
Rear Main Seal Leak:
Rear main seal (RMS) leaks, common on M96 engines.
Oil Consumption:
Potential for oil consumption, especially in older, high-mileage engines.
Cooling System:
Coolant tank leaks, thermostat housing failures, and radiator issues can occur.
Convertible Top:
Hydraulic system leaks or pump failures for the power convertible top.
📚 Vehicle History
Brand Heritage
Brand Focus:
Porsche is renowned for its sports car engineering, performance, and racing heritage.
Model Evolution
Boxster Introduction:
The Boxster (986) marked Porsche's entry into the mid-priced sports car segment, designed to be a more accessible Porsche.
986 Platform:
Shared its platform with the first generation of the Porsche 911 (996), including engine architecture and major components.
Production
Production Period:
1996-2004 (986 generation)
Production Location
Factory:
Stuttgart, Germany (initially), later shifted to Valmet Automotive in Finland for some production years.
🏆 Awards & Recognition
Recognitions
Car And Driver Best:
Car and Driver's '10Best' list in 1997 and 1998.
Road And Track Best:
Frequently praised by automotive journalists for its handling and driving dynamics.
Certifications
Design Award:
Recognized for its modern sports car design at its introduction.
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