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RENAULT FUEGO Service Repair Manual 80-86

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🏷️ Basic Information Identification Make: Renault Model: Fuego Product Name: RENAULT FUEGO Service Repair Manual 80-86 👋 Introduction Market Position Vehicle Class: Compact Sports Coupe / Hatchback Unique Selling Point:...
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RENAULT FUEGO Service Repair Manual 80-86
🏷️ Basic Information
Identification
Make:
Renault
Model:
Fuego
Product Name:
RENAULT FUEGO Service Repair Manual 80-86
👋 Introduction
Market Position
Vehicle Class:
Compact Sports Coupe / Hatchback
Unique Selling Point:
Aerodynamic styling, sporty driving experience, unique liftback design.
Competitive Analysis
Key Competitors:
Ford Capri, Opel Monza, BMW 3 Series (E21/E30), Alfa Romeo Alfetta GT.
Key Features
Design Philosophy:
Sporty, aerodynamic, and futuristic design for its era, influenced by American muscle cars and European GTs.
Powertrain Options:
Available with a range of 4-cylinder and V6 engines, offering varying levels of performance.
📋 Manual Details
Coverage Areas
Years Covered:
1980, 1981, 1982, 1983, 1984, 1985, 1986
Page Count
Page Count:
Hundreds
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagrams, specifications, and procedures for engine assembly, disassembly, and overhaul.
Engine Electrical:
Ignition system, starting system, charging system, wiring diagrams, component testing.
Fuel System:
Carburetor systems (e.g., Solex, Weber) or fuel injection systems, fuel pump, fuel lines, fuel tank servicing.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant specifications and procedures.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable), muffler, pipes, inspection and replacement.
Transmission Manual:
Clutch system, gearbox overhaul, gear shift linkage, transmission fluid specifications.
Transmission Automatic:
Automatic transmission operation, servicing, fluid type, troubleshooting.
Drivetrain:
Driveshafts, universal joints, differential, wheel bearings, lubrication.
Suspension:
Front suspension (e.g., MacPherson struts), rear suspension, shock absorbers, springs, bushings, alignment.
Steering:
Steering column, steering rack or box, power steering system (if equipped), steering fluid.
Brakes:
Front and rear brake systems (disc/drum), hydraulic system, brake fluid specifications, caliper/wheel cylinder servicing, parking brake.
Wheels Tires:
Wheel specifications, tire pressures, bolt patterns, lug nut torque.
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, switches, diagnostic procedures.
Body Exterior:
Body panel removal and installation, door mechanisms, glass, seals, trim, rust repair techniques.
Body Interior:
Dashboard, seats, upholstery, interior trim panels, HVAC system (heating, ventilation, air conditioning) components.
Chassis Frame:
Frame inspection, repair, and modifications.
Procedures Included
Preventative Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Troubleshooting Diagnostics:
Systematic diagnostic trees and procedures for identifying and resolving common and uncommon issues.
Engine Rebuilding:
Complete engine overhaul procedures, including piston ring replacement, bearing services, cylinder head machining, crankshaft inspection.
Transmission Repair:
Detailed steps for transmission disassembly, component replacement, reassembly, and adjustment.
Brake System Service:
Brake pad/shoe replacement, caliper/wheel cylinder rebuild, brake line replacement, bleeding procedures.
Electrical Component Testing:
Testing alternators, starters, ignition coils, sensors, and other electrical components using multimeters and diagnostic tools.
Body Panel Repair:
Procedures for dent repair, panel replacement, welding, and finishing.
HVAC System Service:
Refrigerant handling (where applicable), component replacement (compressor, evaporator, heater core), leak testing.
Wiring Diagram Interpretation:
Understanding and utilizing comprehensive wiring diagrams for electrical system diagnosis and repair.
Technical Depth
Depth Level:
Comprehensive (from basic maintenance to full engine rebuilds and diagnostics).
Detail Level:
Includes detailed torque specifications, clearances, tolerances, and step-by-step instructions with diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Searchability
Searchability:
Searchable text content for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Renault Type 810 / 842 / 843 / J6
Engine Displacement Examples:
1.6L (1565cc), 2.0L (1995cc), 2.2L (2165cc - for GT Turbo).
Engine Configuration:
Inline 4-cylinder (OHC) and V6 (OHC)
Performance Examples
Horsepower 1.6L:
Approx. 76-96 PS (depending on tuning and emissions regulations)
Horsepower 2.0L:
Approx. 109-118 PS (depending on tuning and emissions regulations)
Horsepower Gt Turbo:
Approx. 132 PS
Fuel System
Fuel Delivery Examples:
Carburetted (e.g., Solex 34-34, Weber 36-40 DCNF on performance variants) and Fuel Injection (Bosch L-Jetronic on GT Turbo).
Fuel Type
Fuel Type:
Unleaded Gasoline (Octane rating varies by market and engine)
Engine Management
Ignition System:
Distributor-based electronic ignition (e.g., Ducellier).
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission.
Optional
Optional Transmission:
3-speed automatic transmission (less common).
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Drive Layout:
Front-engine, Front-wheel drive (FWD).
📐 Dimensions
Exterior Length
Length:
Approx. 4,240 mm (166.9 in)
Exterior Width
Width:
Approx. 1,730 mm (68.1 in)
Exterior Height
Height:
Approx. 1,300 mm (51.2 in)
Wheelbase
Wheelbase:
Approx. 2,450 mm (96.5 in)
Weights
Curb Weight Examples:
Approx. 1,050 - 1,200 kg (2,315 - 2,646 lb) depending on engine and trim.
🛡️ Safety Features
Ratings
Safety Certification Era:
Era-specific safety standards, likely without modern NCAP ratings. Focus on passive safety features.
Active Features
Active Safety Features Examples:
Front disc brakes, rear drum brakes. Anti-roll bars for improved handling stability.
Passive Features
Passive Safety Features Examples:
Reinforced passenger cell, safety steering column, padded dashboard, seat belts (likely front only, with optional rear).
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio with optional cassette player. Speaker systems typically limited to 2 or 4 speakers.
Driver Assistance
Driver Assistance Features:
None by modern standards. Features like power steering were optional or available on higher trims.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Typically every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6-12 months, depending on usage and oil type specified in manual.
Timing Belt Replacement:
Crucial for OHC engines. Intervals vary, typically 60,000 - 90,000 km (36,000 - 54,000 miles). Consult manual for specific engine. **Failure can cause severe engine damage.**
Fluid Specifications
Engine Oil Type:
API SF/SG or equivalent. Viscosity grade e.g., 10W-40, 15W-50, depending on climate. Consult manual for exact recommendation.
Coolant Type:
Ethylene glycol-based antifreeze. Typically a 50/50 mix with distilled water. Specific Renault coolant types may be recommended.
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4 Hypoid Gear Oil, e.g., SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
ATF Dexron II or equivalent.
Power Steering Fluid:
ATF Dexron II or specific Renault power steering fluid.
Known Issues
Rust Corrosion:
Common in wheel arches, sills, and around the tailgate opening due to age and materials used.
Carburetor Performance:
Carburetors can require frequent tuning and rebuilding due to wear and age.
Electrical Gremlins:
Older wiring harnesses and connectors can degrade, leading to intermittent electrical faults.
Suspension Wear:
Bushes, ball joints, and shock absorbers can wear out, affecting ride quality and handling.
📚 Vehicle History
Brand Heritage
Renault Sport History:
Renault has a long history of innovative design and performance vehicles, building on its rally and racing heritage.
Model Evolution
Development Basis:
Developed from the Renault 18 platform, featuring a distinctive aerodynamic wedge shape and a large liftback tailgate.
Key Variants:
Base models with 1.6L, performance-oriented 2.0L models, and the top-spec RENAULT FUEGO GT Turbo with enhanced aerodynamics and turbocharged engine.
Production
Production Period:
1980 - 1986
Manufacturing Locations:
Primarily France (e.g., Billancourt, Sandouville), with potential assembly in other countries.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Reviews:
Praised for its distinctive styling and driving dynamics, though sometimes criticized for interior ergonomics and electrical reliability in some reviews of the era.
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