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Renault Super 5 Repair Service shop Workshop Manual
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🏷️ Basic Information Identification Make: Renault Model: Super 5 Generation: 1st Generation (B40) Production Years Covered: 1987, 1988, 1989, 1990, 1991 👋 Introduction Market Position Market Segment: Supermini / Economy...
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🏷️ Basic Information
Identification
Make:
Renault
Model:
Super 5
Generation:
1st Generation (B40)
Production Years Covered:
1987, 1988, 1989, 1990, 1991
👋 Introduction
Market Position
Market Segment:
Supermini / Economy Car
Target Audience Manual:
Owners, mechanics, and enthusiasts looking for in-depth repair and maintenance information for their Renault Super 5.
Competitive Analysis
Key Competitors Era:
Ford Fiesta, Volkswagen Golf Mk2, Peugeot 205, Fiat Uno, Vauxhall Nova (Opel Corsa A).
Key Features
Model Highlights:
Known for its distinctive styling, compact dimensions, practical interior, and reliable powertrain options for its class.
Rarity
Manual Rarity:
RARE MANUAL - Indicating limited availability, particularly in comprehensive workshop format.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for Renault Super 5 models within the specified years.
Page Count
Estimated Page Count:
Est. 600-1000 pages (typical for comprehensive workshop manuals of this era)
Manual Type
Manual Type:
Workshop Manual / Repair Manual / Service Manual
Manual Purpose:
Designed for professional mechanics and knowledgeable DIY enthusiasts.
Language
Language:
Likely English (common for international distribution, could also be French if original).
Format
Format:
Digital (PDF), Fully Bookmarked
File Searchability:
Fully searchable PDF text enables quick access to specific topics and components.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system.
Transmission Systems:
Manual and automatic transmission repair, clutch system, driveline components.
Chassis Systems:
Suspension (front and rear), steering system, braking system (front and rear disc/drum), wheel bearings.
Electrical Systems:
Wiring diagrams, battery, starter motor, alternator, lighting, instrumentation, ignition switch, fuse box, relays.
Body And Interior:
Body panels, doors, windows, seats, dashboard, trim, heating and ventilation (HVAC) system.
Exhaust System Repair:
Repair and replacement of exhaust manifold, catalytic converter (if fitted), mufflers, and pipes.
Cooling System Repair:
Radiator, water pump, thermostat, heater core, hoses, and fan operation.
Fuel System Repair:
Fuel pump, fuel filter, fuel lines, carburetor/injector cleaning and replacement, fuel tank.
Procedures Included
Maintenance Procedures:
Routine maintenance (oil changes, filter replacements, spark plugs), fluid checks and changes, belt adjustments.
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, starter motor and alternator replacement.
Troubleshooting Guides:
Diagnostic charts for common faults and symptoms across various systems.
Technical Specifications:
Torque specifications, clearances, timing settings, component dimensions, electrical resistance values.
Engine Timing Adjustment:
Detailed procedures for setting ignition timing and valve timing.
Carburetor Rebuilding Adjustment:
Specific instructions for various carburetor models fitted to Super 5 engines.
Fuel Injection System Diagnostics:
Troubleshooting and repair guides for early EFI systems (where applicable).
Suspension Alignment Specifications:
Factory recommended alignment angles and adjustment procedures.
Brake System Overhaul:
Comprehensive instructions for servicing calipers, wheel cylinders, and brake lines.
Electrical Component Testing:
Methods for testing alternators, starter motors, sensors, and actuators using multimeters.
Body Panel Replacement:
Guidance on removing and fitting body panels, doors, and trim.
Interior Trim Disassembly:
Instructions for removing seats, dashboard panels, and interior trim components.
Wiring Diagrams Comprehensiveness:
Detailed, high-resolution wiring diagrams for all vehicle systems, color-coded where possible.
Engine Mount Replacement:
Procedure for replacing worn engine and transmission mounts.
Body Alignment Specifications:
Panel gap and alignment specifications for achieving factory fitment.
Technical Depth
Technical Depth:
In-depth, covering complete engine rebuilds, transmission overhauls, and detailed electrical system diagnostics.
Diagnostic Charts Detail:
Includes symptom-to-cause diagnostic trees for faster fault finding.
📊 Manual Specifications
File Format
File Format Details:
PDF - Searchable text, digitally bookmarked for easy navigation, potentially printable.
Print Quality
Print Quality:
Digital, ensuring crisp text and clear diagrams equivalent to original factory print.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Codes Typical:
C1J, E6J, F2N, C3J (4-cylinder petrol engines)
Engine Displacement
Common Displacements:
1.1L (1108cc), 1.2L (1237cc), 1.4L (1397cc), 1.7L (1721cc)
Performance
Typical Horsepower Range:
Approx. 40-80 hp (depending on engine variant and tuning)
Fuel System
Fuel Delivery Types:
Carburetor (e.g., Weber, Solex) and early Electronic Fuel Injection (EFI) systems depending on model year and market.
Engine Construction
Block And Head Materials:
Cast Iron block, Aluminum alloy cylinder head.
Engine Cooling
Cooling Type:
Liquid-cooled, thermostatically controlled.
Engine Lubrication
Lubrication System:
Wet sump, gear-driven oil pump.
Engine Codes Specific Models
1987-1991 Engine Codes:
Includes variants like the 1.1L (C1A, C1C), 1.2L (C2J), 1.4L (E6J), and the 1.7L (F2N) found in models like the GTR and TS.
🔧 Transmission
Standard Transmission
Standard Gearbox:
4-speed or 5-speed manual transmission (e.g., JH1, JC5).
Optional Transmission
Optional Gearbox:
3-speed automatic transmission (less common).
Features
Clutch Type:
Single dry plate, cable-operated.
Final Drive Type:
Front-wheel drive (FWD).
📐 Dimensions
Exterior
Overall Length Typical:
Approx. 3600-3650 mm
Overall Width Typical:
Approx. 1600-1650 mm
Wheelbase Typical:
Approx. 2350-2370 mm
Weights
Curb Weight Typical:
Approx. 800-900 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating Era:
Not rated under modern Euro NCAP standards; safety features typical of its era.
Active Features
Active Safety Features Typical:
Disc front brakes, drum rear brakes, collapsible steering column.
Passive Features
Passive Safety Features Typical:
Seat belts (front), reinforced safety cage construction. Optional side impact beams on some later models.
💡 Technology Features
Infotainment
Infotainment Features Typical:
Basic AM/FM radio, cassette player. Optional power antenna.
Driver Assistance
Driver Assistance Features Typical:
Minimal by modern standards; primarily basic warning lights and indicators.
Connectivity
Connectivity Features Typical:
N/A (No modern connectivity features like Bluetooth or USB).
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 7,500 - 10,000 km or 6-12 months.
Spark Plug Replacement Interval Typical:
Every 30,000 - 40,000 km.
Timing Belt Replacement Interval Typical:
Every 60,000 - 80,000 km or 4-5 years (critical maintenance item).
Fluid Specifications
Engine Oil Specification:
API SG/SH, ACEA A2/A3, Viscosity SAE 10W-40 or 15W-50 (refer to manual for specific engine/climate recommendations).
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with deionized water. Consult manual for specific Renault coolant type.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Oil Manual:
API GL-4, SAE 75W-90 or 80W-90 manual transmission fluid.
Transmission Oil Automatic:
Dexron III or equivalent automatic transmission fluid (ATF).
Power Steering Fluid:
If equipped, typically a specific hydraulic fluid or ATF, consult manual.
Windshield Washer Fluid:
Water or specialized washer fluid concentrate.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, radiator leaks, carburetor tuning issues (on older models).
Electrical Gremlins:
Can be prone to minor electrical issues, especially with wiring loom degradation over time (e.g., indicator faults, lighting issues).
Rust Prone Areas:
Wheel arches, sills, rear spring mounts, tailgate area.
📚 Vehicle History
Brand Heritage
Renault Heritage Context:
Renault, a long-standing French automotive manufacturer, has a history of producing innovative and popular compact vehicles.
Model Evolution
Super 5 Evolution Context:
The Super 5 (or Supercinq) was a significant evolution of the popular Renault 5, designed by Marcello Gandini. It featured a more aerodynamic and modern design than its predecessor.
Production
Production Locations:
Primarily France (various Renault plants), also potentially other European countries under license.
Production Years Overall
Super 5 Production Years:
1984-1996 (globally, with facelifted versions like the Baccara and GT Turbo).
🏆 Awards & Recognition
Recognitions
General Model Reception:
Generally well-received for its practicality and value in the European market, though not typically a recipient of major 'Car of the Year' awards in its base form.