Engine Systems:
Engine mechanical (assembly, disassembly, overhaul), fuel system (carburetion, injection where applicable), ignition system, cooling system, lubrication system, exhaust system, engine diagnostics and troubleshooting.
Transmission Systems:
Manual and/or automatic transmission (depending on specific model variants), clutch, drivetrain components, differential, driveshafts, axles, and associated troubleshooting.
Suspension And Steering:
Front and rear suspension systems (e.g., independent front suspension, leaf springs rear), steering gearbox, steering column, power steering system (if equipped), alignment specifications.
Brake Systems:
Front and rear braking systems (disc and/or drum brakes), hydraulic system, brake fluid specifications, parking brake, anti-lock braking system (ABS) if equipped.
Electrical Systems:
Wiring diagrams, lighting system, starting system, charging system, instrument panel, fuses, relays, electronic control units (ECUs) if applicable, diagnostic connectors.
Body And Chassis:
Body construction, exterior trim, doors, hood, trunk, interior trim, seat adjustments, chassis components, frame repair, rust prevention and repair.
HVAC System:
Heating, ventilation, and air conditioning system components, operation, and repair.
Fuel Delivery:
Detailed information on fuel pumps, fuel lines, fuel filters, and carburetor/injection system troubleshooting and repair.
Cooling System Components:
Radiator, water pump, thermostat, hoses, fan operation, and coolant flow diagnostics.
Lighting And Accessories:
Headlights, taillights, turn signals, interior lighting, wipers, horn, and dashboard illumination repair.
Maintenance Procedures:
Oil changes, filter replacements, coolant flushes, spark plug replacement, belt adjustments, lubrication points, tire rotation, battery maintenance.
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical system troubleshooting and repair, body panel replacement.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common mechanical and electrical issues.
Specifications And Data:
Torque specifications, clearances, fluid capacities, electrical system voltages, diagnostic trouble codes (DTCs) and their meanings.
Engine Rebuild Procedures:
Step-by-step instructions for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly, including critical torque values.
Wheel Alignment:
Specifications for front and rear wheel alignment parameters (camber, caster, toe) and adjustment procedures.
Depth Of Coverage:
Comprehensive (factory level), suitable for professional mechanics and advanced DIY enthusiasts, covering routine maintenance to major component overhauls.
Diagnostic Tools Required:
Covers procedures requiring standard automotive tools, multimeters, timing lights, compression testers, and potentially specialized brake bleeding tools.
Electrical Schematics:
Includes detailed wiring diagrams for all electrical systems, essential for troubleshooting.
Engine Type:
Likely inline-four and inline-six cylinder engines, based on the AMC Hornet/Concord platform heritage.
Engine Displacement Range:
Expected range of 3.3L (200 cu in) to 4.2L (258 cu in) or potentially larger AMC engines depending on specific model variants.
Horsepower Torque:
Detailed specifications for horsepower and torque figures for each engine variant will be included in the manual.
Carburetion Injection:
Information on carburetors (e.g., Carter, Motorcraft) or potentially early fuel injection systems, including adjustment and overhaul procedures.
Ignition Type:
Details on ignition timing, spark plug types, distributor maintenance, and electronic ignition systems if applicable.
Oil Change Interval:
Typically every 3,000 to 5,000 miles or 6 months, depending on oil type and driving conditions. Manual will specify exact intervals.
Tune Up Schedule:
Details on recommended intervals for spark plug replacement, air filter replacement, fuel filter replacement, and ignition timing checks.
Brake Fluid Flush Interval:
Recommended every 2-3 years or as indicated by brake fluid condition. Manual will provide specific recommendations.
Engine Oil Type:
Likely API SF/SG or equivalent, SAE 10W-30 or 10W-40, depending on climate. Manual will provide exact specifications.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify correct type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Type:
Depends on transmission type. Manual transmission oil (e.g., GL-4) or automatic transmission fluid (e.g., Dexron II/III) for automatics.
Differential Fluid Type:
Hypoid gear oil, e.g., SAE 90 GL-5, specified by the manufacturer.
Common Wear Items:
Potential wear items include suspension bushings, ball joints, brake components, clutch wear, and exhaust system integrity, all of which the manual would address for diagnosis and replacement.
Carburetor Maintenance:
Carburetors may require periodic adjustment, cleaning, and rebuild kits for optimal performance and fuel economy.