Rover 200 Series 1995-1999 Factory Service Repair Manual

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The Rover 200 Series, specifically the RG (Second Generation) models produced from 1995 to 1999, represents a significant chapter in Rover's history. Building on a shared platform with Honda, this...

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Type: Car

Vendor:

Sku: 89044

Tags: 1995 1996 1997 1998 1999 200 Series Car Cars Rover

Product variants

Description

The Rover 200 Series, specifically the RG (Second Generation) models produced from 1995 to 1999, represents a significant chapter in Rover's history. Building on a shared platform with Honda, this generation offered enhanced engineering and quality, moving away from previous iterations. Known for its compact and mid-size appeal, the 200 Series was designed with a focus on comfort and refinement for its class, and this manual covers all body styles, including hatchback, coupe, and convertible variations. This comprehensive factory service repair manual provides essential information for the maintenance and repair of your Rover 200 Series. It covers a wide range of systems, including engine overhaul and diagnostics, transmission service for both manual and automatic gearboxes, brake system repair, detailed electrical system diagnostics with wiring diagrams, suspension and steering service, cooling and fuel systems, climate control, chassis and bodywork, and interior components. The manual also includes step-by-step repair procedures, troubleshooting guides for common issues, and general maintenance schedules, making it an invaluable resource for owners and technicians alike.

🏷️ Basic Information

Identification

Make:

Rover

Model:

200 Series

Model Generation:

RG (Second Generation)

Codes

Applicable Model Years:

1995, 1996, 1997, 1998, 1999

👋 Introduction

Market Position

Target Audience:

Rover 200 Series owners (1995-1999) seeking to perform maintenance and repairs

Competitive Analysis

Source Authenticity:

Official factory manual, not a third-party publication

Key Features

Accessibility:

Downloadable format, searchable content, printable pages

Cost Savings:

Potential to save $50-$60 per hour on labor costs

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service and repair

All Styles Covered:

Explicitly states that all styles are covered, implying coverage for various body configurations and trim levels.

Page Count

Estimated Page Count:

Hundreds of pages (exact number not specified, but described as comprehensive)

Manual Type

Manual Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service:

Engine overhaul, repair, diagnostics, tuning

Transmission Service:

Manual and Automatic transmission repair, maintenance, overhaul

Brake System:

Brake component inspection, repair, hydraulic system service

Electrical System:

Comprehensive electrical system diagnostics, component testing, wiring diagrams

Suspension Steering:

Front and rear suspension components, steering system service and repair

Cooling Fuel Emission:

Cooling system service, fuel injection and fuel system diagnosis, emission control systems

Climate Control:

Heater and Air Conditioning system diagnosis and repair

Chassis Body:

Chassis components, bodywork repair, structural integrity

Restraint Interior:

Seat belts, airbags, interior trim and component service

Drivetrain:

Differential and Axle service, drive shafts

Procedures Included

General Maintenance:

Routine checks, fluid changes, filter replacements, lubrication

Troubleshooting:

Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting

Repair Procedures:

Step-by-step instructions for all major component repairs and replacements

Electrical Diagnostics:

Detailed wiring diagrams and troubleshooting charts for the electrical system

Rebuilding Restoration:

Procedures for complete engine, transmission, and component rebuilds

Engine Control System:

Diagnosis and repair of engine management systems, sensors, and actuators.

Periodic Lubrication:

Detailed schedule and specifications for all lubrication points.

Emission System Service:

Inspection and repair of emission control devices, including catalytic converters and EVAP systems.

Chassis Body Repair:

Procedures for alignment, chassis component replacement, and minor body repairs.

Interior Component Repair:

Guidance on repairing and servicing interior trim, seats, and dashboard components.

Differential Drive Axle Service:

Maintenance and repair of the drive axles, CV joints, and differential units.

Technical Depth

Depth:

Factory-level technical information, suitable for professional technicians and advanced DIY enthusiasts

Illustrations:

Includes detailed illustrations, diagrams, drawings, and photos

Instructions:

Numbered instructions, substeps, notes, cautions, and warnings

📊 Manual Specifications

File Format

File Format:

Compatibility:

Compatible with all PC-based Windows operating systems and Mac.

Print Quality

Printability:

Fully printable, high resolution

Digital Features:

Searchable function to quickly find information and print specific pages or chapters.

Binding Type

Binding:

Digital Download (printable pages)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Options Covered:

Likely covers various Rover K-series engines (e.g., 1.4L, 1.6L, 1.8L) and potentially diesel variants common in this generation. Specific engine codes would be detailed within the manual.

Performance

Performance Data:

Specific horsepower, torque, and engine performance data for each engine variant will be detailed in the manual.

Fuel System

Fuel Injection Type:

Likely features multi-point fuel injection (MPI) for petrol engines, with detailed diagnostic and repair procedures.

🔧 Transmission

Standard

Standard Transmission Type:

Likely includes manual transmissions (e.g., R65, PG1) as standard fitment on many models.

Optional

Optional Transmission Type:

Likely includes automatic transmission options for certain engine/trim combinations.

Features

Transmission Fluid Type:

Specific transmission fluid specifications (e.g., ATF types) will be listed in the maintenance section.

📐 Dimensions

Exterior

Body Styles:

Covers all styles including Hatchback (3-door and 5-door), Coupe, and potentially Convertible variations introduced or continued during this period.

Interior

Interior Features:

Details on dashboard layout, seating, and interior trim components.

Weights

Curb Weight:

Curb weight variations based on engine and body style will be detailed.

🛡️ Safety Features

Ratings

Safety Equipment:

Information on seat belts, and potentially early airbag systems if equipped on specific models/trims.

Passive Features

Passive Safety:

Body structure integrity, crumple zones, and internal restraint systems.

💡 Technology Features

Infotainment

Infotainment Systems:

Basic radio/cassette or CD player systems common for the era, with manual covering installation and basic troubleshooting of these components.

Driver Assistance

Driver Assistance Features:

Limited by era; primarily mechanical systems. ABS may be an option on higher trims.

Connectivity

Connectivity Options:

N/A (No factory-integrated connectivity features like Bluetooth or USB for this period).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typical interval around 10,000 miles or 12 months, but specific recommendations are in the manual.

Timing Belt Replacement:

Critical for K-series engines; interval typically around 60,000 miles or 5 years. Manual will specify exact interval and procedure.

Fluid Specifications

Engine Oil Specification:

Likely recommends API SG/SH or higher, with viscosity grades like 5W-30 or 10W-40 depending on climate. Manual provides precise OEM specifications.

Coolant Specification:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific Rover coolant types will be detailed.

Known Issues

Head Gasket Failure:

A known potential issue for some K-series engines, particularly early versions. The manual will cover inspection and repair procedures.

Symptoms And Diagnostics:

Manual provides detailed symptoms for common issues and step-by-step diagnostic processes.

📚 Vehicle History

Brand Heritage

Rover Brand:

Part of Rover Group's lineage, known for producing compact and mid-size vehicles with a focus on comfort and refinement for their class.

Model Evolution

Rover 200 Series Rg:

This generation (RG) was a significant evolution, sharing platforms with the Honda Civic (EJ/EK) for improved design, engineering, and quality. It moved away from the previous Rover 200 series (SD3/R8).

Production

Manufacturing Location:

Primarily manufactured in the United Kingdom.

🏆 Awards & Recognition

Recognitions

Platform Sharing:

Shared platform with Honda (Civic) for this generation, often leading to improved reliability and driving dynamics compared to previous Rover models.