Market Position:
Premium compact executive car, positioned against competitors like the BMW 3 Series, Audi A4, and Mercedes-Benz C-Class, emphasizing Scandinavian design, safety, and unique turbocharged performance.
Competitive Analysis:
The 2004 Saab 9-3 (often referred to as the 9-3 Sport Sedan/SportCombi) represented a significant evolution from its predecessor, sharing the GM Epsilon platform with vehicles like the Opel Vectra. It aimed to blend performance, safety, and comfort with Saab's distinctive character. This manual provides factory-derived information crucial for maintaining and repairing this unique vehicle.
Key Features:
Turbocharged engines, advanced safety features (including Saab's patented SID system), Scandinavian design aesthetics, driver-oriented cockpit, and a focus on active and passive safety.
Coverage Areas:
Engine, Transmission, Drivetrain, Brakes, Suspension, Steering, HVAC, Electrical Systems, Body, Interior, Diagnostics, Maintenance
Page Count:
Extensive (Digital Format, Actual Page Count Varies)
Manual Type:
Service and Repair Manual Software
Format:
Online Digital Access (Browser-Based)
Systems Covered:
Engine Mechanical, Engine Management (ECU), Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Manual Transmission, Automatic Transmission, All-Wheel Drive (if applicable), Suspension (Front & Rear), Steering System, Brake System (Front & Rear), ABS, Traction Control, HVAC System, Body Control Modules, Lighting, Instrumentation, Power Accessories (Windows, Locks, Mirrors), Audio System, Safety Restraint System (SRS), Diagnostic Trouble Codes (DTCs)
Procedures Included:
Scheduled Maintenance, Routine Inspections, Component Removal and Installation, Diagnosis and Troubleshooting, Repair Procedures, Wiring Diagrams, Component Specifications, Torque Values, Fluid Capacities and Specifications, Special Tool Requirements, Exploded Views, Alignment Procedures
Technical Depth:
Comprehensive: From basic fluid changes and filter replacements to complex engine rebuilds, transmission overhauls, and intricate electrical system diagnostics. Includes factory-level diagnostic procedures and technical service bulletins (TSBs) where available.
โ๏ธ Engine Specifications
Primary Engine:
2.0t / 2.0 HOT (High Output Turbo) B207 Engines
Horsepower 2.0T:
175 hp @ 5500 rpm
Torque 2.0T:
221 lb-ft @ 2500 rpm
Horsepower 2.0 Hot:
210 hp @ 5500 rpm
Torque 2.0 Hot:
236 lb-ft @ 2500 rpm
Fuel System:
Sequential Multi-Port Fuel Injection (MPI), Turbocharged with Intercooler
Engine Code:
B207L (2.0t), B207R (2.0 HOT)
Displacement:
2.0 Liters (1998 cc)
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Bore X Stroke:
86.0 mm x 86.0 mm
Valvetrain:
DOHC, 16 Valves, Variable Valve Timing (VVT)
NHTSA Frontal Driver:
Good
NHTSA Frontal Passenger:
Good
IIHS Frontal Offset:
Good
Active Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Program (ESP)
Passive Features:
Front Airbags, Side Airbags, Curtain Airbags, Active Head Restraints (SAHR), Saab Active Head Restraint System (SAHR)
Structure:
Reinforced chassis with 'OnStar' safety cell technology.
Infotainment Features:
Optional CD player, AM/FM radio, often with steering wheel controls. Premium audio system options available (e.g., Harman Kardon).
Driver Assistance Features:
Cruise control, optional parking assist sensors.
Connectivity Features:
Pre-wiring for optional OnStar system (though service may no longer be active).
Instrumentation Features:
Saab Information Display (SID) for trip computer, warnings, and diagnostics; tachometer, speedometer, fuel gauge, coolant temperature gauge.
Oil Change Interval Typical:
7,500 - 10,000 miles (12,000 - 16,000 km) or 12 months, whichever comes first. Consult manual for specific conditions and oil type.
Air Filter Replacement Interval:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement Interval:
60,000 miles (96,000 km) for iridium plugs, 30,000 miles (48,000 km) for standard plugs.
Engine Oil Type:
SAE 0W-30 Synthetic (GM-LL-A-025 specification recommended)
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts)
Coolant Type:
Dex-Cool (GM 6277M) or equivalent silicate-free, long-life coolant (Orange)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (e.g., Mobil Mobilube 1 SHC 75W-90 or equivalent)
Transmission Fluid Automatic:
Dexron VI (GM P/N 19257036 or equivalent)
Known Issues:
Ignition coil failures, PCV (Positive Crankcase Ventilation) system issues (often leading to oil leaks and sludge buildup), turbocharger oil feed line restrictions, water pump leaks, HVAC blend door actuator failures, torque converter issues on automatic transmissions, occasional electrical gremlins (e.g., SID display issues).
Oil Filter Part Number:
e.g., Bosch 3323 (or equivalent OEM equivalent)
Air Filter Part Number:
e.g., Mann-Filter C 25 329 (or equivalent OEM equivalent)
Brand Heritage:
Saab Automobile AB, founded in Sweden in 1937, originally as a manufacturer of aircraft. This aviation heritage influenced Saab's design philosophy, emphasizing safety, aerodynamics, and innovative engineering.
Model Evolution:
The 2004 9-3 marked the second generation of the 9-3 model line, replacing the original 900 NG-based 9-3. This generation was based on General Motors' Epsilon platform, shared with other GM vehicles, allowing for significant modernization in terms of chassis, safety, and technology. It was available as a Sport Sedan, SportCombi (wagon), and Convertible.
Production Years:
2003-2014 (for this generation)
Production Location:
Trollhรคttan, Sweden
