Segment:
Compact/Mid-size Crossover SUV
Target Audience:
Families seeking versatile and practical transportation
Key Competitors:
Chevrolet Uplander, Buick Terraza, Pontiac Montana SV6 (GM siblings sharing the platform), Chrysler Pacifica, Ford Freestar
Platform:
GM U-body platform (shared with other GM minivans/crossovers)
Body Styles:
Available in FWD and AWD configurations, typically as a four-door crossover/minivan hybrid
Unique Selling Points:
Saturn's dent-resistant polymer body panels, flexible interior packaging
Primary Coverage:
All repair, servicing, and troubleshooting procedures
Estimated Page Count:
Hundreds of pages (specific number not provided, but described as extensive)
Type:
Factory Service Repair Workshop Manual
Format:
Digital Download (PDF)
Compatibility:
Windows & MAC Computers, Tablets, Smartphones
Licensing:
Lifetime use, no expiry dates, no renewal fees
Additional Fees:
No extra fees
Printing Rights:
Print single pages or entire manual
Device Usage:
Use on unlimited computers/devices
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emissions control, starting and charging systems
Transmission:
Automatic transmission (4-speed 4T65-E) service, repair, and troubleshooting
Drivetrain:
Front-wheel drive, half-shafts, differential
Brakes:
Brake system components, hydraulic, ABS, rear drum/disc brakes
Suspension:
Front and rear suspension, struts, springs, control arms, steering knuckle
Steering:
Power steering system, steering column, steering gear
Electrical:
Wiring diagrams, lighting, accessories, body electrical, power distribution, sensors
Body:
Body panels, interior trim, doors, windows, glass, exterior trim, bumpers, frame
HVAC:
Heating, ventilation, and air conditioning system
Restraint Systems:
Airbag system (SRS), seat belts
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting charts
Repair:
Component removal and installation, major overhauls, adjustments
Diagnostics:
On-board diagnostics (OBD-II) information, diagnostic trouble codes (DTCs)
Specifications:
Torque specifications, clearances, fluid capacities, electrical values
Depth:
Comprehensive, covering everything from basic checks to complete engine and transmission rebuilds
Illustrations:
Hundreds of detailed photos and diagrams, exploded views
Instruction Style:
Step-by-step instructions for all procedures
โ๏ธ Engine Specifications
Engine Type:
3.5L V6 (LZ4)
Displacement:
3.5 Liters (3500cc)
Configuration:
Overhead Valve (OHV), 90-degree V-arrangement
Horsepower:
Approximately 201-205 hp @ 5600 rpm (depending on year/specifics)
Torque:
Approximately 220-225 lb-ft @ 4000 rpm (depending on year/specifics)
Redline:
Typically around 6000 rpm
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline
ECM:
ECM (Engine Control Module) calibration for fuel, spark, and emissions
Length:
Approximately 199.1 inches
Width:
Approximately 72.4 inches
Height:
Approximately 66.9 inches
Wheelbase:
Approximately 119.2 inches
Curb Weight:
Approximately 3900 - 4100 lbs (depending on configuration)
Cargo Volume:
Flexible, with fold-flat rear seats and removable third row (if equipped)
NHTSA Front Crash:
Good (Top Safety Pick for its era)
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Airbags:
Frontal airbags, available side-impact airbags
Seat Belts:
3-point seat belts for all occupants, pretensioners
Audio System:
AM/FM stereo with CD player, optional premium audio systems, available rear-seat entertainment.
Navigation:
Optional factory navigation system available on higher trims.
Cruise Control:
Standard cruise control.
Power Outlets:
12V power outlets for accessory charging.
Climate Control:
Manual or automatic climate control options.
Oil Change Interval:
Typically every 5,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for exact specifications)
Tire Rotation:
Every 5,000-7,500 miles
Transmission Fluid Change:
Check at intervals (e.g., 60,000-100,000 miles), refer to manual for specific service schedule and fluid type.
Engine Oil Type:
SAE 3.5W-30 Synthetic Blend or Full Synthetic (refer to owner's manual or manual for exact spec, e.g., GM dexosยฎ specific)
Coolant Type:
GM-spec Orange Coolant (50/50 mix with distilled water), Dex-Cool compatible
Common Problems:
Transmission solenoid failures, power steering pump leaks, HVAC blower motor issues, occasional engine oil leaks from valve covers or oil pan gasket.
Common Problems 2:
Potential for check engine lights due to various sensor failures (e.g., O2 sensors, crankshaft position sensor), ABS/TCS warning lights.
Brand Origin:
Saturn was an American automotive brand established by General Motors (GM) in 1985 as a subsidiary.
Brand Philosophy:
Known for its innovative approach, focus on customer service, and unique design elements like dent-resistant polymer body panels.
Introduction Year:
The Saturn Relay was introduced for the 2002 model year as a concept, with production starting for the 2005 model year.
Product Line:
It was part of GM's strategy to offer front-wheel-drive crossover/minivan vehicles across its brands.
Manufacturing Location:
Built at GM's Doraville, Georgia, assembly plant.
Production End:
Production of the Saturn Relay ended in 2007, preceding the discontinuation of the Saturn brand itself in 2010.
