Segment:
Subcompact Hatchback
Target Audience:
Enthusiasts, independent repair shops, DIY mechanics
Key Competitors:
Ford Fiesta, Opel Corsa, Renault Clio, Peugeot 206
Model Selling Points:
Sporty styling, engaging driving dynamics, value for money, efficient TDI engine
Manual Value Proposition:
Essential resource for diagnosing and repairing complex electrical issues specific to the 1.9 TDI engine variant of the 2002 Ibiza.
Primary Coverage:
Electrical Systems and Wiring Diagrams
Diagnostic Focus:
Troubleshooting electrical faults, component identification, circuit tracing
System Breadth:
Comprehensive coverage of all electrical circuits and components
Estimated Page Count:
150-250
Type:
Electrical Service Manual / Wiring Diagram Manual
Format:
Digital (likely PDF)
Powertrain Electrical:
Engine control unit (ECU) wiring, fuel injection system, ignition system, glow plug system
Chassis Electrical:
ABS control module, power steering, lighting (headlights, taillights, interior), horn, central locking
Comfort And Convenience:
Wipers, washers, HVAC blower motor, power windows, electric mirrors, instrument cluster illumination, door modules
Safety And Security:
Airbag system (SRS), alarm system, immobilizer, seatbelt pre-tensioners
Infotainment Audio:
Radio/CD player wiring, speaker connections, antenna circuit
Troubleshooting Methodology:
Step-by-step diagnostic procedures for common electrical faults
Component Location:
Diagrams indicating the physical location of sensors, actuators, modules, and connectors
Connector Pinouts:
Detailed diagrams showing pin assignments for various electrical connectors
Fuse Relay Identification:
Identification of fuse box locations, fuse ratings, and relay assignments for all circuits
Wiring Color Codes:
Standardized wire color coding for easy identification and tracing
Depth:
Advanced Diagnostic and Repair
Diagnostic Tools Required:
Assumes use of multimeters, oscilloscopes, and potentially diagnostic scan tools (OBD-II)
Repair Guidelines:
Includes guidance on wire splicing, connector repair, and module replacement
Engine Code:
AHF / ALH (common for 1.9 TDI 110PS)
Configuration:
Inline 4-cylinder, Turbocharged Direct Injection Diesel
Horsepower:
110 PS (approx. 109 bhp) @ 4000 rpm
Torque:
235 Nm (approx. 173 lb-ft) @ 1900 rpm
Injection Type:
Direct Injection (PD - Pumpe-Düse in some later variants, but likely VE-based for early 2002)
Emissions Control:
Euro 3 compliant, typically without DPF
Type:
None typically offered for this engine/year combination
Gear Ratios:
Specific ratios available in detailed service manuals, but designed for efficiency and performance.
Manual Transmission Fluid:
API GL-4, SAE 75W-90 synthetic (e.g., VW G 052 171 A2)
Euroncap Rating Similar Generation:
3.5 Stars (for earlier 6K generation, post-facelift may vary slightly)
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Airbags:
Driver and front passenger airbags standard, side airbags optional
Seatbelts:
Pre-tensioners for front seats
Audio System:
Factory fitted radio/CD player with basic speaker setup.
Display:
Simple LCD display for radio and clock functions.
Cruise Control:
Optional on higher trim levels.
Auxiliary Input:
Not standard, typically requires aftermarket modification.
OBD Port:
Standard OBD-II connector, facilitating diagnostic scanning.
Oil Change:
Every 15,000 km or 12 months, whichever comes first (check owner's manual for specific oil type)
Timing Belt:
Typically 90,000 km or 5 years (critical for TDI engines, use manual for exact spec)
Engine Oil Specification:
VW 505.00 or 505.01 (for PD variants) - 5W-40 or 10W-40 synthetic (verify in manual)
Coolant Specification:
G12 or G12+ (pink antifreeze concentrate)
Brake Fluid Specification:
DOT 4
Common Electrical Faults:
Worn wiring in door looms, faulty window regulators, intermittent instrument cluster issues, sensor failures (e.g., crankshaft position sensor), immobiliser problems.
Common Engine Faults:
Turbocharger wear, EGR valve issues, glow plug failure, injection pump seal leaks (older VE pumps), DMF (Dual Mass Flywheel) wear.
Oil Filter Example:
Mann-Filter W 712/4, Bosch 0 986 452 030 (verify for specific engine variant)
Air Filter Example:
Mann-Filter C 35130, Bosch F 026 400 048 (verify for specific engine variant)
Brand Origin:
SEAT, a Spanish manufacturer, historically linked with Fiat and later acquired by Volkswagen Group.
Generation:
This model belongs to the second generation (Type 6K), specifically the post-facelift (6K2) variant, which ran from 1999 to 2002.
Manufacturing Location:
Martorell, Spain
Production Years Generation:
1993-2002
