Target Audience:
Owners, DIY enthusiasts, independent repair shops, and professional technicians working on 2006 Ski-Doo REV chassis snowmobiles.
Value Proposition:
Provides factory-level technical information, enabling accurate repairs, efficient maintenance, and thorough troubleshooting, reducing reliance on costly dealer services.
Key Selling Points:
Instant PDF download, comprehensive coverage, detailed diagrams, torque specs, troubleshooting guides, factory-accurate data.
General Coverage:
Complete tear down and rebuild, maintenance, troubleshooting
Visual Aid Coverage:
Pictures and part diagrams included
Estimated Page Count:
High (Typical for a full service manual, likely 500+ pages)
Type:
Factory Repair Manual
Digital Format:
PDF (Portable Document Format)
Engine Systems:
Engine overhaul, top-end repair, bottom-end repair, cooling system, lubrication system, fuel delivery, exhaust system, ignition system, starting system, charging system
Drivetrain Systems:
CVT (Continuously Variable Transmission) operation and maintenance, chaincase, drive clutch, driven clutch, track system, suspension components
Chassis And Body:
REV chassis design and integrity, body panels, seating, handlebars, controls, lighting, electrical components, wiring diagrams
Steering And Suspension:
Front suspension geometry, steering linkage, rear suspension setup and adjustments, shocks, springs, skis, carbides
Braking System:
Hydraulic brake system, master cylinder, brake calipers, brake lines, brake pads, brake fluid specifications
Electrical System:
Complete electrical schematics, component testing, battery management, lighting circuits, ignition timing, sensor diagnostics
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug service, belt inspection and replacement, track tension adjustment, lubrication points
Diagnostic Procedures:
Troubleshooting guides for common issues, diagnostic flowcharts, error code interpretation
Repair Procedures:
Step-by-step instructions for component replacement and repair, including engine rebuilds, suspension repairs, and electrical diagnostics
Technical Specifications Data:
Torque specifications for all fasteners, engine timing settings, suspension alignment data, electrical resistance values
Depth Of Coverage:
Comprehensive: Covers routine maintenance, component replacement, advanced diagnostics, and full engine/drivetrain rebuilds.
Engine Family:
Rotax (Specific engine variants vary by model within the REV chassis)
Typical Engine Types:
2-stroke, Rotax E-TEC, Rotax 4-TEC (depending on specific Ski-Doo model using the REV chassis)
Displacement Range:
Varies widely based on specific model and engine variant (e.g., 500cc to 800cc+)
Horsepower Range:
Varies widely based on specific model and engine variant (e.g., 90 hp to 160+ hp)
Torque Specifications:
Detailed torque specs for all internal engine components, cylinder heads, manifold, etc., are provided within the manual.
Fuel Delivery:
Carbureted or Electronic Fuel Injection (EFI), depending on specific model and engine variant. Manual covers associated fuel pump, injector, and carburetor service.
Fuel Type:
Gasoline (Typically unleaded, octane requirements specified per engine variant)
Transmission Type:
CVT (Continuously Variable Transmission) driven by primary (drive) clutch and secondary (driven) clutch.
Gear Reduction:
Manual provides details on gear reduction ratios within the chaincase for different models.
Clutch Service:
Detailed procedures for drive clutch and driven clutch maintenance, recalibration, spring and weight changes, and belt replacement.
Chaincase Service:
Chaincase oil change intervals, lubrication specifications, and chain inspection/adjustment procedures.
Chassis Design:
REV (Revolutionary Ergonomic Vehicle) platform, known for its rider-forward positioning and centralized mass.
Track Dimensions:
Track length, width, and lug height vary significantly by specific model and intended use (trail, mountain, crossover). Manual will detail specific dimensions.
Dry Weight:
Varies by model and engine configuration, typically ranging from approximately 400-550 lbs (180-250 kg). Specifics will be in the manual.
Crash Safety:
Snowmobiles are not typically subjected to formal automotive crash testing ratings. Safety focuses on operational integrity and component reliability.
Braking System Safety:
Powerful hydraulic disc brake system designed for effective stopping power in varied conditions.
Throttle Safety:
Throttle safety lever and linkage ensuring controlled acceleration. Manual details inspection and adjustment.
Structural Integrity:
REV chassis design optimized for strength and rider protection through its frame construction.
Lighting:
Headlights, taillights, and brake lights for visibility. Manual covers bulb replacement and circuit checks.
Display Systems:
Analog or digital gauges displaying speed, RPM, fuel level, and warning indicators. Manual details their function and troubleshooting.
Rider Ergonomics:
REV chassis technology focuses on rider position and control, enhancing rider comfort and capability.
Diagnostic Ports:
Manual will detail the location and use of any diagnostic ports for connecting specialized diagnostic tools (if applicable for 2006 models).
Pre Season Inspection:
Manual details pre-season checks: track, suspension, engine oil, coolant, fuel system, battery, brakes, and belt.
Mid Season Checks:
Recommendations for track tension, clutch inspection, and lubrication points.
Post Season Storage:
Comprehensive guidance on preparing the snowmobile for off-season storage, including fuel stabilizer, battery care, and chassis protection.
Engine Oil:
Specific 2-stroke oil injection type (e.g., XPS Synthetic) or 4-stroke engine oil (viscosity and API rating as per engine variant). Detailed in manual.
Coolant:
Specific antifreeze/coolant mixture (e.g., ethylene glycol-based) with correct ratio and type. Manual specifies part numbers and boiling/freezing points.
Chaincase Oil:
Specific chaincase oil type and viscosity (e.g., synthetic gear lubricant). Manual will list the correct SAE viscosity grade and any required additive packages or part numbers.
Brake Fluid:
DOT 4 hydraulic brake fluid (typically) for the braking system. Manual specifies type and replacement interval.
Common Wear Items:
Drive belt, carbides, shock absorbers, track components, and suspension bushings are common wear items addressed in maintenance schedules.
Troubleshooting Topics:
Manual covers troubleshooting for starting issues, poor engine performance, track performance, electrical faults, and suspension noises.
Manufacturer:
Bombardier Recreational Products (BRP), parent company of Ski-Doo.
Rev Platform Introduction:
The REV chassis, introduced in 2003, revolutionized snowmobile ergonomics and handling with its rider-forward design, becoming the standard for Ski-Doo.
Manufacturing Origin:
Primarily manufactured by BRP in Canada and other global facilities.
