Segment:
Compact SUV / Off-Road Vehicle
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops seeking detailed service information for the SsangYong Korando.
Key Competitors Era:
Jeep Cherokee (XJ), Land Rover Discovery, Toyota 4Runner, Mitsubishi Pajero/Montero, Nissan Pathfinder.
Vehicle Characteristics:
Body-on-frame construction, robust 4WD system, versatile utility, off-road capability.
Manual Value Proposition:
Provides essential factory-level detail for maintaining and repairing a capable, though less common, off-road vehicle.
Engine Coverage:
2.3L (G23) Gasoline, 2.9L (OM662) Diesel
Transmission Coverage:
5-Speed Manual, 4-Speed Automatic
Chassis Coverage:
Body, Frame, Suspension (Front/Rear), Steering, Brakes
Electrical Coverage:
Wiring Diagrams, Lighting, Ignition, Starting, Charging, ECUs
Type:
Factory Service and Repair Manual
Engine Mechanical:
Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling.
Engine Performance:
Fuel injection (gasoline and diesel), ignition system, emission control systems, turbocharger diagnostics (diesel).
Transmission:
Manual and automatic transmission overhaul, clutch, torque converter, gear shift mechanisms, fluid specifications.
Drivetrain:
Transfer case, differentials (front and rear), driveshafts, CV joints, hubs.
Suspension:
Front independent suspension (torsion bar or coil spring depending on variant), rear multi-link or leaf spring systems, shock absorbers, bushings.
Steering:
Power steering system, steering rack/box, steering column, alignment specifications.
Brakes:
Front disc brakes, rear drum or disc brakes (variant dependent), ABS system (if equipped), brake bleeding procedures, caliper and master cylinder overhaul.
Body And Chassis:
Frame construction, body panel removal and installation, doors, windows, latches, hinges, bumpers.
Electrical System:
Full wiring diagrams, starter motor, alternator, battery, lighting systems (headlights, taillights, interior), fuses, relays, sensors, ECU diagnostics.
HVAC:
Air conditioning system operation, repair, refrigerant handling, heater core, blower motor.
Restraint Systems:
Seat belts, airbag system (if equipped), component location and service.
Maintenance:
Scheduled maintenance intervals, oil change procedures, filter replacement, fluid checks and top-ups, lubrication points.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.
Repair:
Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Diagnostics:
On-board diagnostic (OBD-I/II) codes, sensor data interpretation, specific diagnostic tools and procedures.
Adjustments:
Valve clearance adjustment (gasoline), parking brake adjustment, headlight aim adjustment.
Depth:
Comprehensive rebuild procedures for major components (engine, transmission, differentials), detailed wiring diagrams, torque specifications for all fasteners.
2.3L Gasoline:
SsangYong G23, SOHC, Inline-4, 2295 cc, approx. 108-120 hp (depending on variant and tune).
2.9L Diesel:
Mercedes-Benz OM662 derived, SOHC, Inline-5, 2874 cc, approx. 95-100 hp, Turbocharged variant (OM662LA) with higher output.
Horsepower Range:
95-120 HP
Torque Range:
127-184 lb-ft (approx.)
Gasoline:
Electronic Fuel Injection (EFI)
Diesel:
Indirect Injection (IDI) with Rotary Injection Pump (Bosch VE type likely)
Type:
Pressurized, liquid-cooled, typically via belt-driven fan or viscous coupling fan.
Oil Capacity:
Approx. 4.5-5.5 liters (varies by engine)
Oil Change Gasoline:
Every 5,000-7,500 km or 6 months, whichever comes first.
Oil Change Diesel:
Every 5,000 km or 6 months, whichever comes first.
Air Filter:
Replace every 20,000-30,000 km or as needed based on operating conditions.
Fuel Filter Diesel:
Replace every 20,000-40,000 km.
Timing Belt Gasoline:
Inspect every 60,000 km, replace every 90,000-100,000 km or 5 years (critical item).
Timing Chain Diesel:
Generally a maintenance-free item, but inspect for noise/wear.
Engine Oil Gasoline:
API SG/SH, SAE 10W-30 or 10W-40 (verify owner's manual for specific viscosity based on climate).
Engine Oil Diesel:
API CD/CE, SAE 15W-40 (verify owner's manual for specific viscosity).
Coolant:
Ethylene Glycol based, -37°C freeze protection (typically a green or orange OAT/HOAT coolant).
Diesel Glow Plugs:
Glow plug failure can lead to hard starting in cold weather.
Suspension Bushings:
Wear of rubber bushings in suspension and control arms, leading to noise and imprecise handling.
Rust Perforation:
Common on older body-on-frame vehicles, particularly in areas prone to salt exposure. Check frame rails, wheel arches, and door bottoms.
Vacuum Lines Diesel:
Degradation of vacuum hoses in older diesel models can affect engine performance and shut-off.
Ssangyong Origins:
SsangYong Motor Company, South Korean manufacturer with roots in Ha Dong-Hwan Motor Workshop (founded 1954), later acquired by Daewoo, then SAIC, and currently KG Mobility.
Korando Lineage:
The Korando nameplate has a long history, with this generation (often referred to as Korando Family or Korando Q/C) being based on licensed technology from Jeep (CJ-7) and later Isuzu models.
Production Period:
This specific generation was produced from the early 1990s through to the early 2000s, with this manual covering the latter part of its lifecycle.
Manufacturing Location:
South Korea
