🏷️ Basic Information

Make:

SsangYong

Model:

Kyron

Year:

2005

Product Type:

Service Repair Manual

Delivery Method:

Download

👋 Introduction

Vehicle Segment:

Compact/Mid-size SUV

Target Audience:

Consumers seeking a rugged, capable, and affordable SUV with off-road potential

Key Competitors 2005:

Hyundai Santa Fe, Kia Sorento, Toyota RAV4, Honda CR-V, Ford Escape

Competitive Advantage:

Often offered a more robust chassis and body-on-frame construction (depending on specific variant) compared to unibody competitors, providing better towing and off-road capability for its price point.

Body Style:

5-door SUV

Drivetrain Options:

Available in 2WD (RWD bias) and 4WD configurations

Chassis Construction:

Body-on-frame (traditional ladder frame) for enhanced durability and towing capability

📋 Manual Details

Primary Coverage:

Comprehensive service and repair procedures

Diagnostic Coverage:

Troubleshooting guides, diagnostic trouble codes (DTCs)

Estimated Page Count:

Over 1500 pages (typical for a comprehensive service manual)

Manual Classification:

Factory Service Manual (FSM)

Manual Focus:

Repair, Maintenance, Diagnostics, Specifications

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, rebuilding, cylinder head, block, pistons, crankshaft, camshafts

Engine Performance:

Fuel injection system, ignition system, cooling system, lubrication system, emission control system

Transmission Manual:

Manual transmission (if applicable), clutch, gear shifting mechanisms

Transmission Automatic:

Automatic transmission (if applicable), torque converter, valve body, transmission control module (TCM)

Drivetrain:

Driveshafts, differentials, transfer case, axles, four-wheel drive (4WD) system

Suspension System:

Front suspension, rear suspension, shock absorbers, springs, control arms, bushings

Steering System:

Power steering system, steering rack, tie rods, steering column

Brake System:

Front brakes, rear brakes, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake

Electrical System:

Battery, alternator, starter, lighting system, fuses, relays, wiring diagrams

Body And Chassis:

Frame, body panels, doors, windows, interior trim, exterior trim

HVAC System:

Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, controls

Safety Systems:

Airbags, seat belts, SRS (Supplemental Restraint System)

Diagnostic Tools:

OBD-II (On-Board Diagnostics II) system, scan tool usage

Routine Maintenance:

Oil change, filter replacement, tire rotation, fluid checks and replacement

Engine Repair:

Head gasket replacement, timing belt/chain service, piston ring replacement, valve adjustment

Transmission Repair:

Clutch replacement, transmission fluid service, internal transmission repairs

Brake Service:

Brake pad and rotor replacement, brake fluid flush, caliper overhaul

Electrical Diagnosis:

Troubleshooting electrical faults, component testing, wiring harness repair

Suspension And Steering Repair:

Component replacement, alignment procedures

HVAC Repair:

Refrigerant service, component replacement (compressor, evaporator, etc.)

Body Repair:

Panel replacement, door hinge adjustment, window regulator repair

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults

Specifications:

Torque specifications, diagnostic data, fluid capacities, component tolerances

Depth Level:

Expert level, suitable for professional mechanics and advanced DIY enthusiasts

Diagnostic Capability:

Detailed diagnostic flowcharts and symptom-based troubleshooting

Rebuild Procedures:

Complete engine and transmission rebuild instructions with detailed steps and diagrams

📊 Manual Specifications

File Type:

Searchable PDF

File Quality:

High-resolution scanned pages, clear text and diagrams

Printability:

Printable pages for easy workshop use

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

Likely XDi270 (diesel) or E270 (petrol) series variants

Engine Type:

Inline-5 Cylinder Diesel (common for this model/era)

Displacement:

2.7 Liters (2696 cc)

Horsepower Diesel:

Approximately 120-130 HP (depending on specific tune)

Torque Diesel:

Approximately 250-260 Nm (184-192 lb-ft) at 1800-2200 RPM

Horsepower Petrol:

Approximately 160-170 HP (for E270 variant)

Torque Petrol:

Approximately 245 Nm (181 lb-ft)

Fuel Delivery Diesel:

Common Rail Direct Injection (CRDi)

Fuel Type:

Diesel (DOHC 20-valve) or Petrol (SOHC 16-valve)

Emissions Control:

Euro 3/4 standards, catalytic converter, EGR (Exhaust Gas Recirculation)

🔧 Transmission

Standard Transmission Type:

5-Speed Manual Transmission

Optional Transmission Type:

5-Speed Automatic Transmission (e.g., Mercedes-Benz 5G-Tronic based)

Automatic Transmission Features:

Electronically controlled, Tiptronic-style manual override (on some models)

Transfer Case:

Part-time 4WD system with selectable 2WD/4WD modes and potentially low-range gearing

📐 Dimensions

Length:

Approx. 4600-4640 mm

Width:

Approx. 1800-1810 mm

Height:

Approx. 1740-1750 mm

Wheelbase:

Approx. 2760 mm

Seating Capacity:

5 or 7 seats (optional third row)

Cargo Volume Rear Seats Up:

Approx. 750-800 Liters

Cargo Volume Rear Seats Folded:

Approx. 1600-1700 Liters

Curb Weight:

Approx. 1800-2000 kg (depending on configuration)

Gross Vehicle Weight Rating Gvw:

Approx. 2500-2700 kg

Towing Capacity:

Typically around 2500 kg (braked trailer)

🛡️ Safety Features

Crash Test Ratings:

Varies by region and specific test; typically average to good for its class and era.

Active Safety Systems:

ABS, EBD, Traction Control System (TCS) (optional or standard on higher trims)

Passive Safety Features:

Front airbags, side airbags (optional), 3-point seatbelts with pretensioners, ISOFIX child seat anchors

Body Construction:

Reinforced safety cell, crumple zones

💡 Technology Features

Infotainment System:

Basic infotainment system with CD player, radio. Higher trims may have optional upgrades.

Display Type:

Often a simple digital display for clock/radio, or a basic color screen for navigation on premium trims.

Driver Assistance Features:

Limited by modern standards. Primarily ABS, EBD, and optional Traction Control.

Connectivity Options:

Auxiliary input for audio (on some models), power outlets.

🔧 Maintenance

Oil Change Interval:

Every 10,000 km or 12 months (whichever comes first)

Air Filter Replacement:

Every 20,000 km or 24 months

Fuel Filter Replacement Diesel:

Every 40,000 km or 48 months

Transmission Fluid Change Auto:

Every 60,000 km or 72 months

Engine Oil Specification:

API CI-4/CH-4 or ACEA E5/E7 for diesel; API SL or ACEA A3/B3 for petrol. Viscosity typically 5W-30 or 10W-40.

Coolant Specification:

Ethylene glycol-based coolant, typically OAT or HOAT type. (Refer to manual for specific type and concentration)

Brake Fluid Specification:

DOT 3 or DOT 4

Transmission Fluid Automatic:

MB-Approval 236.10 or equivalent (e.g., ATF 722.6 fluid)

Transmission Fluid Manual:

GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual)

Differential Fluid:

API GL-5 gear oil

Common Complaints Diesel:

Glow plug issues, EGR valve problems, potential turbocharger wear, injector issues, DPF regeneration problems (if equipped).

Common Complaints General:

Suspension component wear (bushings, ball joints), electrical gremlins, occasional transmission shift quality issues, interior trim creaks.

Rust Concerns:

Like many body-on-frame SUVs of this era, rust can be a concern in areas with harsh winters and road salt. Chassis and body panels should be inspected.

📚 Vehicle History

Ssangyong Background:

SsangYong Motor Company is a South Korean manufacturer known for SUVs and trucks, with historical ties to both Jeep and Mercedes-Benz.

Kyron Introduction:

The SsangYong Kyron was first introduced in 2005 as a successor to the SsangYong Musso. It was designed to be a more modern and stylish SUV.

Platform Sharing:

The Kyron shared its platform and many components, particularly powertrains, with Mercedes-Benz, following a period of partnership between the two companies.

Production Years:

2005 - 2011

Manufacturing Location:

South Korea

🏆 Awards & Recognition

Awards And Reviews:

The Kyron received mixed reviews globally. While praised for its off-road capability and value for money, it was often criticized for refinement, interior quality, and some reliability concerns compared to Japanese and European rivals.

Safety Ratings By Region:

Euro NCAP and other regional safety ratings should be checked for specific model year and country of sale.