Target Audience:
Forklift owners, maintenance technicians, repair shops, and fleet managers.
Advantage:
Provides the same level of detail as official dealer/mechanic manuals, enabling self-service and reducing reliance on external repair services.
Documentation Type:
Factory-produced service and repair documentation.
Visual Aids:
Highly detailed exploded pictures and diagrams.
Efficiency Focus:
Designed to help users complete jobs correctly and efficiently.
Empowerment:
Enables users to perform maintenance and repairs themselves, potentially reducing downtime and service costs.
Primary Coverage:
STILL Forklift Truck EK10/02
Scope:
Covers maintenance, service, diagnosis, and repair for the entire STILL Forklift Truck EK10/02.
Estimated Page Count:
Not specified, but described as comprehensive with detailed diagrams.
Type:
Factory Service / Repair / Workshop Manual
Delivery Method:
Instant Download
Access:
Instant access post-payment, eliminating shipping delays.
Electrical And Control Systems:
Vehicle control system (FZS), Aisle recognition, End-of-aisle safety system (EASS), Speed sensor, Braking monitor (ABÜ), Travel control, Travel switch, BDI/HM, Travel control software, Steering software, Hand-held programming unit
Powertrain And Drivetrain:
Travel motor, Drive wheel, Gear
Hydraulic Systems:
Hydraulic, Cylinder, Line break protection, Hydraulic pump
Chassis And Braking:
Brake, Idling wheels, Steering
General Maintenance:
Maintenance
Vehicle Data:
Section 1 covers general vehicle data relevant to the EK10/02.
Steering System:
Detailed coverage of the steering mechanism and its components.
Diagnostic Procedures:
Diagnosis of all covered systems and components.
Repair Procedures:
All repair procedures for the EK10/02 forklift.
Maintenance Procedures:
Step-by-step instructions for routine and scheduled maintenance.
Troubleshooting:
Detailed troubleshooting guidance for common and complex issues.
Electrical Troubleshooting:
Wiring diagrams, diagnostic trouble codes (DTCs), and procedures for electrical control systems (FZS).
Hydraulic System Diagnosis:
Procedures for checking pressure, flow, and identifying leaks in the hydraulic system.
Software Updates:
Procedures related to travel control software and steering software, potentially including updates or reconfigurations.
Depth:
Comprehensive, comparable to dealer/mechanic level; includes exploded diagrams for clarity.
Component Level Repair:
Detailed procedures for disassembling, inspecting, repairing, and reassembling individual components like travel motors, hydraulic pumps, and cylinders.
Engine Type:
Electric Motor (implied by forklift application)
Power Output:
Not specified in product information, requires manual consultation.
Fuel Type:
Battery Electric (typical for EK series)
Drive Motor Details:
Information on the electric travel motor, including specifications and repair procedures.
Braking Systems:
Brake system, Braking monitor (ABÜ).
Operational Safety:
Line break protection, End-of-aisle safety system (EASS), Aisle recognition.
Structural Safety:
Not explicitly detailed, but implied through overall repair and maintenance procedures.
Braking Monitor System:
Specifics on the ABÜ braking monitor system, its function, and troubleshooting.
Operator Interface:
Operating panel, BDI/HM (Battery Discharge Indicator/Hour Meter).
Assist Systems:
Aisle recognition, End-of-aisle safety system (EASS), Speed sensor, Braking monitor (ABÜ).
Programming Interface:
Hand-held programming unit for system configuration and diagnostics.
Aisle Recognition System:
Technical details and calibration procedures for the aisle recognition system.
Eass System:
Information on the End-of-Aisle Safety System (EASS), including setup and operation.
Scheduled Maintenance:
Detailed in the 'Maintenance' section (Section 99) and throughout the manual.
Hydraulic Fluid:
Specific type and capacity for hydraulic systems would be detailed in the manual.
Lubricant Specifications:
Required lubricants for gears, bearings, and other components would be specified.
Common Faults:
The manual's troubleshooting sections are designed to address common issues related to travel motors, hydraulic systems, control electronics, and braking.
Routine Checks:
Guidance on daily, weekly, and monthly checks for optimal performance and safety.
Manufacturer Expertise:
STILL is a well-established manufacturer of material handling equipment, known for its innovative solutions.
Model Designation:
EK series typically represents electric pallet stackers or order pickers; EK10/02 likely denotes a specific iteration or capacity.
Production Period:
Specific production years not provided, but the manual covers a defined model range.