Target Audience:
Suitable for a wide range of users, from first-time owners/amateurs to professional technicians, ensuring all information needed for correct procedures is readily available.
Value Proposition:
Provides essential information for preventive maintenance, saving time and money by preventing premature failures and unnecessary repairs. Offers detailed technical data for accurate servicing.
Readability:
Features easy-to-read type, ensuring clarity and accessibility of complex technical information.
Completeness:
Designed to be a comprehensive resource, covering a broad spectrum of maintenance, repair, and diagnostic procedures for the specified forklift models.
Engine Diesel:
Detailed coverage of SDI and VW Diesel engines, including general technical data, engine unit, ECU, speed transmitters, suction pipe pressure transmitter, needle stroke transmitter, glow plugs, toothed belt replacement, and wearing parts.
Engine Lpg:
Comprehensive coverage of LPG engines, including general technical data, VW LPG -2.0 litre BEF, ECU, electronic ignition system, toothed belt replacement, wearing parts, evaporator function, gas mixer, suction module, MAP/MAT sensor, actuator unit, gas shut-off valve, and shutdown mechanisms.
Cooling System:
Covers coolant, coolant pump, coolant temperature transmitter, and coolant regulator.
Fuel System Diesel:
Detailed information on the diesel fuel system, including fuel injection system, voltage supply checks, injection timing, injectors, injection pump, fuel temperature transmitter, control valve travel transmitter, fuel quantity actuator, fuel cutoff valve, and start of injection valve.
Fuel System Lpg:
Extensive coverage of the LPG system, including evaporator maintenance, filter servicing, 30-bar excess pressure safety device, CO level testing, leak checking, high-pressure relief valve, and LPG cylinder/tank servicing.
Exhaust System:
Includes sections on the exhaust system for LPG, Lambda control system, Lambda sensor, and three-way catalytic converter.
Display And Controls:
Information on display elements, console operation, programming modes, and password levels (0, 1, 2).
Electrics Electronics:
Covers general technical data, calibration, parameter management, drive mode management, current sensor, fuse plate, fuses, relays, starter battery, and the A4 control unit for traction and working hydraulics.
Engine Maintenance:
Routine maintenance, preventive maintenance, toothed belt replacement (Diesel & LPG), wearing parts inspection, coolant system servicing, fuel system checks and adjustments.
Engine Repair:
Engine unit overhaul, fuel injection system diagnostics and repair, ECU diagnostics, ignition system repair, component replacement (injectors, pumps, sensors).
Fuel System Service:
LPG filter servicing, evaporator maintenance and leak testing, servicing of pressure relief devices, CO level testing.
Electrical Troubleshooting:
Fuse and relay checks, starter battery testing, diagnostics for control units and sensors.
Safety Procedures:
General safety instructions, securing the fork carriage.
Depth:
Comprehensive, covering from basic maintenance for owners to advanced diagnostics and repair for professional technicians. Includes detailed technical data and schematics.
Engine Type:
Internal Combustion (Diesel)
Engine Variants:
SDI, VW Diesel (specific variants and displacements not detailed but implied for R70-16 to R70-20 series).
Engine Control:
ECU - two-part
Sensors Diesel:
0B2 engine speed transmitter, 0B4 suction pipe pressure transmitter, 0B5 needle stroke transmitter.
Ignition Diesel:
9E13-16 engine glow plugs
Engine Type:
Internal Combustion (LPG)
Engine Variant:
VW LPG - 2.0 litre BEF
Engine Control:
ECU (Engine Control Unit)
Ignition Lpg:
Electronic ignition system
Sensors Lpg:
0B6 MAP/MAT sensor.
Load Capacity Diesel Lpg:
Rated for 1.6, 1.8, and 2.0 tonne capacities (R70-16, R70-18, R70-20).
Diesel Injection System:
Details on fuel injection pump, injectors, and associated electronic controls and sensors for timing and fuel delivery.
Lpg System Components:
Evaporator, gas mixer, suction module, gas shut-off valve, LPG filter, and pressure relief devices.
Preventive Maintenance:
The manual emphasizes the importance of routine and preventive maintenance to save time and money, suggesting scheduled service intervals for key components like engine oil, filters, and fluid checks are critical.
Coolant Type:
Information on correct coolant type and mixture for the cooling system would be detailed within the manual.
Hydraulic Fluid:
Specifications for hydraulic fluid would be included for the traction and working hydraulics.
Common Wear Parts:
The manual explicitly mentions 'wearing parts' for the toothed belts in both Diesel and LPG engines, highlighting their importance for regular inspection and replacement.
Diagnostic Focus:
Emphasis on checking voltage supply for fuel injection systems, injection timing, and CO levels in exhaust gases points to common diagnostic areas for these machines.
