Still Wagner EFU 3002 Forklift Service Repair Workshop Manual Download PDF

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Type: Forklift

Vendor:

Sku: 74099

Tags: EFU 3002 Featured Forklift Low lift pallet trucks Material Handling Pallet Trucks STILL Still Wagner Wagner

Product variants

Description

The Still Wagner EFU 3002 Forklift Truck is an electric counterbalanced forklift designed for general warehouse and industrial applications. Manufactured by Still GmbH, a German leader in intralogistics, this model is part of the EFU series known for its reliability and efficiency. It features advanced electronic control systems for precise operation and energy management, an ergonomic operator interface, and robust construction built to meet rigorous industrial standards. The EFU 3002 is engineered for dependable performance, emphasizing preventive maintenance to ensure longevity and operational uptime. This comprehensive Service Repair Workshop Manual provides factory-authorized information for the Still Wagner EFU 3002 Forklift Truck. It covers all essential aspects, including detailed maintenance procedures, troubleshooting guides for common issues, and step-by-step repair instructions for all major systems such as the travel drive, steering, braking, hydraulic system, and lifting device. The manual also includes technical specifications, electrical and hydraulic schematics, torque values, and diagnostic information, making it an indispensable resource for first-time owners, amateur mechanics, and professional forklift technicians seeking to maintain, repair, and optimize their equipment.

🏷️ Basic Information

Identification

Make:

Still Wagner

Model:

EFU 3002 Forklift Truck

Product Name:

Still Wagner EFU 3002 Forklift Truck Service Repair Workshop Manual Download PDF

👋 Introduction

Market Position

Target Audience:

First-time owners, amateur mechanics, and professional forklift technicians.

Key Features

Readability:

Easy-to-read typography for clear comprehension.

Completeness:

Provides all necessary information for correct procedure execution.

Preventive Maintenance Focus:

Emphasizes routine and preventive maintenance to save time, money, and prevent premature failure.

Competitive Analysis

Market Segment:

Electric counterbalanced forklift trucks designed for general warehouse and industrial applications.

📋 Manual Details

Coverage Areas

General Coverage:

Comprehensive service, repair, and workshop information for the Still Wagner EFU 3002 Forklift Truck.

Page Count

Estimated Pages:

Not specified, but typical for comprehensive workshop manuals.

Manual Type

Type:

Service Repair Workshop Manual

Purpose:

Factory-authorized service and repair information.

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Vehicle Date:

Information pertaining to vehicle identification, specifications, and potentially production data.

Travel Drive:

Detailed coverage of the forklift's propulsion system, including motor, gearbox, and associated components.

Steering:

In-depth information on the steering mechanism, hydraulic or electric systems, and associated controls.

Brake:

Comprehensive details on the braking system, including hydraulic, electrical, and mechanical components.

Travel Control:

Information on the electronic or mechanical controls governing travel speed, direction, and acceleration/deceleration.

Servicesoftware:

Potential coverage of diagnostic software, calibration procedures, and electronic control unit (ECU) related information.

Eaz/Bsz:

Likely refers to specific safety or operational systems (e.g., 'Elektronische Zugriffszonen' - Electronic Access Zones or similar safety interlocks), with detailed explanations and troubleshooting.

Hydraulic System:

Extensive coverage of the hydraulic system, including pumps, valves, cylinders, hoses, and fluid specifications.

Lifting Device:

Detailed information on the mast, lift cylinders, chains, forks, tilt mechanisms, and associated hydraulic controls.

Mast And Carriage:

Details on mast operation, tilt, side shift (if equipped), and carriage assembly.

Procedures Included

Maintenance:

Routine checks, lubrication, filter replacements, fluid level checks, and preventive maintenance procedures.

Troubleshooting:

Diagnostic flowcharts, common fault identification, and step-by-step troubleshooting guides for various systems.

Repair:

Detailed instructions for disassembling, repairing, and reassembling all major components and systems.

Installation:

Procedures for installing new components or replacing worn parts.

Adjustments:

Calibration and adjustment procedures for critical systems like brakes, steering, and hydraulic controls.

Electrical System:

Wiring diagrams, component testing, sensor diagnostics, battery management system (BMS) if applicable.

Chassis And Frame:

Inspection, repair, and maintenance of the chassis, counterweight, and mast structure.

Ergonomics:

Details on operator comfort features and adjustments.

Technical Depth

Depth:

Comprehensive, suitable for both novice owners and professional technicians, covering basic to advanced repair and diagnostics.

Diagnostic Tools:

Information on using specialized diagnostic tools and software for fault finding.

Torque Specifications:

Essential torque values for critical fasteners and component assembly.

Component Replacement:

Step-by-step guides for replacing components such as drive motors, pumps, valves, and control modules.

Hydraulic Schematics:

Detailed hydraulic circuit diagrams for understanding flow and pressure distribution.

Electrical Schematics:

Comprehensive electrical wiring diagrams for all circuits and components.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Requirements:

Adobe PDF Reader & WinZip

Print Quality

Quality:

High-quality PDF designed for clarity and readability, suitable for printing.

Binding Type

Type:

Digital Download (PDF)

Paper Type

Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Type:

Electric Motor (typical for EFU series, specific motor details would be in manual)

Motor Type:

AC or DC electric traction motors (specific type detailed in manual).

Performance

Lift Capacity:

Likely around 3000 kg (3.0 Tonnes) based on model designation, but specific rating in manual.

Fuel System

Power Source:

Battery/Electric (specific battery types and capacities detailed in manual).

🔧 Transmission

Standard

Type:

Electric drive transmission (likely direct drive or gearbox coupled to electric motor, details in manual).

Features

Control:

Variable speed control via electronic accelerator and direction selector.

📐 Dimensions

Weights

Operating Weight:

Specific operating weight would be detailed in the manual (typically in the range of 2500-3500 kg for this class).

Battery Weight:

Significant component of the overall weight, specific values in manual.

Exterior

Overall Length:

Specific dimensions vary with mast configuration, detailed in manual.

Overall Width:

Specific dimensions vary with tire options, detailed in manual.

🛡️ Safety Features

Active Features

Braking System:

Likely incorporates dynamic braking (regenerative) and mechanical parking brake.

Operational Interlocks:

Potential inclusion of features like EAZ/BSZ systems for operator presence or zone safety.

Passive Features

Operator Protection:

Typically includes overhead guards (FOPs) and seatbelts, details on structural integrity in manual.

💡 Technology Features

Driver Assistance

Electronic Controls:

Sophisticated electronic control systems for precise operation and energy management.

Connectivity

Diagnostic Port:

On-board diagnostics (OBD) or specific diagnostic port for software interfacing.

Infotainment

Display Panel:

Dashboard display for battery status, operating hours, error codes, and system diagnostics.

Operator Interface:

Ergonomic control levers, steering wheel, and intuitive dashboard layout.

🔧 Maintenance

Service Intervals

Daily Checks:

Visual inspection, tire pressure, fluid levels, brake function, horn, lights.

Scheduled Maintenance:

Specific intervals for lubrication, filter changes (hydraulic, air), and comprehensive system checks (e.g., every 500 or 1000 operating hours, as per manual).

Fluid Specifications

Hydraulic Fluid:

Specific ISO VG viscosity grade and fluid type (e.g., ISO VG 32 or 46, mineral oil-based) as recommended by Still.

Lubricants:

Specific grease and oil types for bearings, mast channels, and pivot points.

Brake Fluid:

If applicable (e.g., for hydraulic systems), specific DOT fluid type would be noted.

Known Issues

Common Wear Parts:

Tires, hydraulic hoses, mast rollers, battery contacts, drive/lift motor brushes (if applicable).

Common Failures:

Hydraulic leaks, electrical connection issues, control system errors, battery degradation.

📚 Vehicle History

Brand Heritage

Manufacturer:

Still GmbH, a well-established German manufacturer of intralogistics solutions.

Model Evolution

Series Context:

The EFU series represents Still's line of electric counterbalanced forklift trucks, known for reliability and efficiency.

🏆 Awards & Recognition

Recognitions

Quality Standards:

Still forklifts are typically designed to meet rigorous German and European industrial standards (e.g., CE marking).