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SUBARU BRZ 2012-2014 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: BRZ Generation Generation: First Generation (ZC6) Codes Chassis Code: ZC6 👋 Introduction Market Position Market Position: Entry-level sports coupe, targeting enthusiasts and those...
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SUBARU BRZ 2012-2014 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
BRZ
Generation
Generation:
First Generation (ZC6)
Codes
Chassis Code:
ZC6
👋 Introduction
Market Position
Market Position:
Entry-level sports coupe, targeting enthusiasts and those seeking an engaging driving experience at an accessible price point.
Competitive Analysis
Key Competitors:
Scion FR-S (jointly developed), Mazda MX-5 Miata, Nissan 370Z, Ford Mustang (entry-level trims).
Key Features
Driving Dynamics:
Rear-wheel drive, lightweight chassis, low center of gravity, balanced handling, driver-focused cockpit.
Value Proposition:
Affordable sports car performance and handling, enabling DIY maintenance and customization.
📋 Manual Details
Coverage Areas
Years Covered:
2012, 2013, 2014
Regions Covered:
North America, Japan (assumed based on model availability)
Page Count
Estimated Page Count:
Approximately 2500-3500 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, potentially with search functionality)
📖 Manual Coverage
Systems Covered
Engine:
2.0L FA20D Boxer Engine: Engine Mechanical, Fuel System, Ignition System, Lubrication System, Cooling System, Exhaust System, Emissions Control
Transmission:
Manual Transmission (6-speed TY756) and Automatic Transmission (4-speed A4RA1): Clutch System, Gearbox Overhaul, Shift Linkage, Transmission Control Module (TCM) for Automatic
Drivetrain:
Rear-Wheel Drive (RWD) System: Driveshaft, Differential, Axles, Wheel Bearings
Suspension:
Front MacPherson Strut and Rear Double Wishbone Suspension: Component Replacement, Alignment Specifications, Shock Absorbers, Springs, Bushings
Brakes:
Front Ventilated Discs, Rear Solid Discs: Brake System Hydraulic Control, ABS, EBD, Brake Pad/Rotor Replacement, Bleeding Procedures
Steering:
Electric Power Steering (EPS): Steering Column, Rack and Pinion, EPS Motor and Control Unit
Electrical:
Full Electrical System: Wiring Diagrams, Fuse and Relay Locations, Battery, Alternator, Starter, Lighting, Horn, Power Windows, Mirrors, Audio System
Body:
Exterior Body Panels, Interior Trim, Doors, Hood, Trunk Lid, Bumpers, Glass Replacement, Body Repair Techniques
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC): System Operation, Component Replacement (Compressor, Evaporator, Condenser), Refrigerant Handling
Safety Systems:
Airbag System, Seatbelt Pre-tensioners, SRS Control Unit
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks and Replacements, Belt Inspection and Replacement, Tire Rotation, Brake Pad Service
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical System Diagnostics, Engine Performance Issues
Repair:
Engine Component Overhaul, Transmission Rebuilds, Suspension Component Replacement, Brake System Overhaul, Electrical Component Repair, Body Panel Repair
Diagnostics:
OBD-II Diagnostics, Specific Component Testing Procedures, Wiring Harness Testing
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring diagrams.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely OCR scanned for text searchability
Print Quality
Print Quality:
High-resolution scans suitable for printing individual sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FA20D
Engine Type:
Naturally Aspirated Boxer-4 (Horizontally Opposed)
Displacement:
2.0 Liters (1998 cc)
Performance
Horsepower:
200 hp @ 7000 rpm
Torque:
151 lb-ft @ 6400 rpm
Fuel System
Fuel Delivery:
Toyota D-4S Direct and Port Injection
Recommended Fuel:
Premium Unleaded Gasoline (91 octane or higher recommended)
Technical Details
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
12.5:1
Valvetrain:
DOHC, 4 Valves per Cylinder, Variable Valve Timing (Dual AVCS)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (TY756)
Optional
Transmission Type:
6-Speed Automatic Transmission (with paddle shifters and sport mode)
Features
Manual Gear Ratios:
1st: 3.646, 2nd: 2.171, 3rd: 1.519, 4th: 1.175, 5th: 1.000, 6th: 0.799, Reverse: 3.474 (Ratios may vary slightly by region/model year)
Automatic Gear Ratios:
1st: 3.538, 2nd: 2.360, 3rd: 1.531, 4th: 1.000, 5th: 0.793, 6th: 0.685 (Note: Provided automatic is often a 6-speed in enthusiast forums, but factory manual lists a 4-speed for early models. Clarification needed from specific manual.)
Fluid Specifications
Manual Transmission Fluid:
Subaru Extra-S GL-5 75W-90 or equivalent SAE 75W-90 (API GL-5) synthetic gear oil.
Automatic Transmission Fluid:
Subaru ATF-HP (High Performance) or equivalent.
📐 Dimensions
Exterior
Length:
164.2 inches (4170 mm)
Width:
69.9 inches (1775 mm)
Height:
50.6 inches (1285 mm)
Wheelbase:
101.2 inches (2570 mm)
Weights
Curb Weight:
Approx. 2750-2800 lbs (1247-1270 kg) depending on transmission and trim.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5 Stars (for applicable model years)
IIHS Top Safety Pick:
Good (for applicable model years)
Active Features
Traction Control:
Standard
Electronic Stability Control:
Standard (VSC Sports mode available)
Anti Lock Brakes:
Standard
Passive Features
Airbags:
Front, Side, Curtain Airbags
Seatbelts:
3-Point ELR Front Seatbelts with Pre-tensioners and Force Limiters
💡 Technology Features
Infotainment
Head Unit:
Base models feature a standard AM/FM/CD stereo with auxiliary input and USB. Higher trims may have touchscreens with navigation, Bluetooth, and smartphone integration (e.g., Aha Radio, Pandora).
Driver Assistance
Key Features:
Standard ABS, VSC, Traction Control. Limited availability of advanced driver-assistance systems (ADAS) in this generation.
Connectivity
Bluetooth:
Available on higher trims for hands-free calling and audio streaming.
Usb Aux Inputs:
Standard on most trims for audio playback.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (using synthetic oil).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter:
Replace every 15,000 miles or annually.
Spark Plugs:
Replace every 60,000 miles (for iridium-tipped plugs).
Brake Fluid Flush:
Every 2-3 years or as per manual recommendation (DOT 4 fluid).
Fluid Specifications
Engine Oil Capacity:
5.4 US quarts (5.1 liters) with filter change.
Engine Oil Viscosity:
0W-20 Full Synthetic.
Coolant Capacity:
Approximately 6.5 US quarts (6.2 liters).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life antifreeze.
Known Issues
Oil Consumption:
Some early FA20 engines experienced higher-than-average oil consumption, often related to piston ring seating. The manual will detail oil level checking procedures and potential causes.
Valve Springs:
Reports of valve spring failures in some engines, particularly under high-RPM, track-use conditions. The manual covers diagnosis and replacement.
Transmission Issues:
Occasional reports of clutch or transmission synchro wear with hard use. Manual provides detailed inspection and repair steps.
📚 Vehicle History
Brand Heritage
Subaru Performance Heritage:
Subaru has a long history of producing engaging, driver-oriented vehicles, notably its rally-bred WRX and WRX STI models, which influenced the BRZ's chassis tuning and focus on handling.
Model Evolution
Joint Development:
The Subaru BRZ was jointly developed with Toyota, which markets its version as the Scion FR-S (later Toyota 86/GT86). This collaboration allowed for shared engineering and manufacturing efficiencies.
Production
Manufacturing Plant:
Gunma Manufacturing Plant, Japan (by Subaru Corporation).
Production Years
First Generation Production:
2012-2020
🏆 Awards & Recognition
Recognitions
Motor Trend Car Of The Year:
Not a winner, but often cited as a contender for affordable performance. (Note: Specific awards vary by year and publication.)
Automotive Journalist Acclaim:
Consistently praised by automotive journalists for its handling, steering feel, and driver engagement.
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