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SUBARU FORESTER Service & Repair Manual (2005 2006 2007 2008)-PDF

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🏷️ Basic Information Identification Make: Subaru Model: Forester Years Covered: 2005, 2006, 2007, 2008 Codes Chassis Code: SG 👋 Introduction Market Position Segment: Compact Crossover SUV Positioning: Known for its...
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SUBARU FORESTER Service & Repair Manual (2005 2006 2007 2008)-PDF
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Forester
Years Covered:
2005, 2006, 2007, 2008
Codes
Chassis Code:
SG
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Positioning:
Known for its standard All-Wheel Drive (AWD) system, practicality, and safety
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mazda CX-5 (later models)
Key Features
Standard AWD:
Symmetrical All-Wheel Drive is a hallmark of Subaru and standard across all Forester models.
Ground Clearance:
Offers a higher than average ground clearance for its class, enhancing off-road and adverse weather capability.
Visibility:
Excellent outward visibility due to large greenhouse and high seating position.
Practicality:
Spacious interior, large cargo area, and user-friendly design.
📋 Manual Details
Coverage Areas
Comprehensive Coverage:
All models and engines
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Official Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, transmission, drivetrain, exhaust, fuel system
Chassis:
Suspension, steering, brakes, wheels, tires
Electrical:
Wiring diagrams, lighting, battery, charging system, ignition, accessories, audio, climate control, diagnostic systems
Body:
Body panels, interior trim, doors, windows, seats, safety restraints, HVAC, body control modules
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics And Troubleshooting:
Symptom-based troubleshooting, diagnostic trouble codes (DTCs), component testing
Repair:
Component removal, installation, overhaul, and adjustment
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Technical Depth
Depth:
Complete rebuild procedures, advanced diagnostics, detailed wiring schematics
📊 Manual Specifications
File Format
Searchable Text:
Yes
Printable:
Yes
Print Quality
Image Resolution:
High
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
EJ253 (Naturally Aspirated)
Engine Type:
2.5L Flat-4 (Boxer) SOHC
Displacement:
2457 cc
Bore X Stroke:
99.5 mm x 79.0 mm
Compression Ratio:
9.7:1
Horsepower:
173 hp @ 5600 rpm (approx.)
Torque:
166 lb-ft @ 4000 rpm (approx.)
Optional Engine
Engine Code:
EJ255 (Turbocharged)
Engine Type:
2.5L Flat-4 (Boxer) DOHC Turbocharged
Horsepower:
224 hp @ 5600 rpm (XT models)
Torque:
227 lb-ft @ 3600 rpm (XT models)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane minimum (91 recommended for turbo models)
Emission Control:
OBD-II, catalytic converters
🔧 Transmission
Standard
Transmission Type:
5-speed Manual (e.g., TZ1A2ZACAA)
Optional
Transmission Type:
4-speed Automatic with Lock-Up Torque Converter (e.g., TZ1A2ZBAAA)
Features
AWD System:
Symmetrical All-Wheel Drive (variable torque split depending on transmission type)
Automatic Transmission Features:
Subaru's Active All-Wheel Drive (AWD) system with electronically controlled multi-plate clutch.
Fluid Specifications
Manual Fluid:
Subaru Manual Transmission Fluid (API GL-5, SAE 75W-90)
Automatic Fluid:
Subaru ATF HP (Dexron III/Mercon compatible)
📐 Dimensions
Exterior
Length:
179.5 inches (4560 mm)
Width:
70.1 inches (1780 mm)
Height:
65.1 inches (1655 mm) (unladen)
Wheelbase:
103.1 inches (2619 mm)
Ground Clearance:
8.1 inches (206 mm)
Interior
Passenger Volume:
97.7 cu ft (2766 L)
Cargo
Cargo Volume Behind Rear Seat:
38.7 cu ft (1096 L)
Cargo Volume With Rear Seat Folded:
67.1 cu ft (1900 L)
Weights
Curb Weight:
3200 - 3400 lbs (1451 - 1542 kg) approx.
Gross Vehicle Weight Rating:
4650 lbs (2109 kg) approx.
Towing Capacity:
2400 lbs (1089 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
★★★★★
NHTSA Side Impact:
★★★★★
IIHS Front Offset:
Good
IIHS Side Impact:
Good
Active Features
AWD:
Standard Symmetrical All-Wheel Drive enhances traction and stability.
ABS:
Standard Anti-lock Braking System (ABS)
E Brake:
Electronic Brake-force Distribution (EBD)
Traction Control:
Standard Traction Control System (TCS)
Stability Control:
Standard Vehicle Stability Control (VSC)
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, available side-curtain airbags (depending on trim)
Seatbelts:
Three-point seatbelts with pretensioners and load limiters
Child Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers. Optional premium audio with subwoofer.
Navigation:
Optional factory-installed navigation system on select trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Climate Control:
Manual or automatic climate control depending on trim level.
Connectivity
Aux Input:
Available auxiliary audio input jack on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe driving) / 7,500 miles or 12 months (normal driving, synthetic oil recommended)
Engine Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed, depending on driving conditions.
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed.
Spark Plug Replacement:
Approximately 60,000 miles for standard iridium spark plugs.
Coolant Flush:
Every 30,000 miles or 2 years.
Timing Belt Replacement:
Crucial for EJ25 engines; typically every 105,000 miles or 7 years. (Note: This manual will detail the procedure and related components like tensioners and idlers).
Fluid Specifications
Engine Oil:
5W-30 synthetic recommended (check capacity in manual, typically 4.8 US quarts with filter)
Coolant:
Subaru Super Coolant (blue, 50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
Subaru Power Steering Fluid or Dexron III/Mercon ATF
Known Issues
Head Gaskets:
While less prevalent than in earlier EJ engines, early 2000s Subaru models can be prone to head gasket leaks. The manual will cover inspection and repair.
Catalytic Converter:
Premature failure can occur, especially with leaded fuel or coolant contamination. Manual covers diagnosis.
Oil Consumption:
Some EJ engines can exhibit oil consumption. Manual will provide diagnostic steps for piston rings and PCV system.
Suspension Components:
Wear on bushings, ball joints, and struts is common with age and mileage. Manual covers inspection and replacement.
Automatic Transmission Behavior:
Occasional harsh shifting can be addressed by fluid changes or TCM relearn procedures detailed in the manual.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru has a long history of producing robust, all-wheel-drive vehicles, often associated with rallying and adventure.
Model Evolution
Generation Period:
Second Generation (SG) 2003-2008
Facelift:
Received a minor facelift for the 2006 model year, including revised front fascia, headlights, taillights, and interior enhancements.
Production
Manufacturing Location:
Japan (Gunma Prefecture)
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Frequently received IIHS Top Safety Pick awards during this generation for its robust safety structure and performance.
Consumer Reports Ratings:
Often rated well by consumer organizations for reliability and owner satisfaction, particularly in earlier years of this generation.
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